TopChiller can design and manufacture all types of portable water chillers for you
- Cooling capacity 2 Ton to 50 Ton
- Temperature control 7℃ to 35℃
- Built-in SS water tank/water pump
- High-efficiency scroll compressor
- Oversized heat exchangers
- Energy-saving and easy installation
- Full protection devices of the entire chiller unit
- Easy movement with portable wheels
Your Premier Portable Water Chiller Manufacturer and Supplier in China
A portable water chiller is one kind of water chiller that utilizes plant water (tower water, city water, or well water) to dissipate the process heat removed by the refrigeration system.
TopChiller is a professional portable water chiller manufacturer and supplier for over 20 years of specialized engineering, design, and made various models/cooing capacity portable water chillers to provide maximum value for our local and worldwide customers.
High-quality portable water chiller designed and manufactured at TopChiller features some outstanding advantages as below:
1. We have a full range of portable water chiller models and cooling capacity from 3ton to 85ton for your wide choice.
2. The world-famous brand USA and Japan scroll type compressor equipped in our portable water chiller features steady quality, low working noise, high efficiency with long service life.
3. Each portable water chiller has built-in stainless steel High efficiency brazed plate-type evaporator.
4. The water-cooled condenser is shell and tube type heat exchanger with Water regulating valve.
5. The electrical and controller of our portable water chiller are available on 460 / 575 / 230 / 380 Volts 60 / 50 Hz, 120-volt single-phase control voltage, Microprocessor controller with Operating and fail lights indicators.
6. A portable water chiller is an easy operation and maintenance, with no special tools access to all major components, including the electrical panel.
7. Our portable water chillers are with full protection devices including: compressor suction protection, overheating protection, high and low-pressure protection, overload protection, and water flow/level protection.
8. Besides the above standard configurations, we have customer service to meet your needs including: water regulating valve, crankcase pressure regulating valve, hot gas bypass valve, remote controlling, ex-proof design, and Stand-by pump two pump systems for your option.
By using our portable water chillers in your business, you’ll get some benefits:
1. Quickly cool your produced parts, resulting in less delay during your production
2.Increase the number of products generated in a working day
3. Enhance the quality of your product, produce more precise and consistent products
4. Increase profitability due to sped-up production
As a professional portable water chiller manufacturer in China, TopChiller has Various configurations to fit process applications.
Please contact us without delay to use our portable water chiller for your manufacturing business and your future by increasing your production capabilities.
|Portable Water Chiller Technical Specifications|
|power source||3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ)|
|Control||Capillary / Thermostatic expansion valve|
|Compressor||Type||Hermetic scroll ( piston )|
|Condenser||Type||Shell and tube/ SS plate type heat exchanger|
|Inlet/outlet pipe (inch)||1 1/2″||1 1/2″||1 1/2″||1 1/2″||1 1/2″||1 1/2″||1 1/2″||2″||2″||2″|
|Evaporator||Type||SS Tank with cooper coil / Shell and tube/Plate heat exchanger|
|inlet/outlet pipe (inch)||1″||1″||1″||1″||1-1/2″||2″||2″||2″||2″||2″|
|Max flow (m³)||5.4||5.4||8.1||8.1||8.1||13.5||13.5||25.2||25.2||25.2|
|Safety protection||Compressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection|
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Chiller temperature control range 5℃/35℃.
We reserve the right to modify the specification without further notice.
Why TopChiller is Your Reliable Portable Water Chiller Manufacturer and Supplier In China?
Portable Water Chillers: The Ultimate FAQ Guide
Today, I am going to answer all questions you have been asking about portable water chillers.
In fact, you will learn about the features, benefits, quality standards, sizes, components, and working principle of potable water chillers, among other critical aspects.
So, if you want to be a portable water chiller expert, read this guide.
- What are Portable Water Chillers?
- What are the Applications for Portable Water Chillers?
- How Does the Portable Water Chiller Compare to Portable Air Chiller?
- What is the Difference Between Portable Water Chillers and Portable Liquid Chillers?
- What are the Advantages of Using Portable Water Chillers?
- What are the Limitations of Using the Portable Water Chillers?
- How Much Do the Portable Water Chillers Cost?
- What is the Standard Flow Portable Water Chillers?
- What is the Reverse Flow Portable Water Chillers?
- Which Specifications Must You Consider Before Purchasing Portable Water Chillers?
- What are the Main Components of the Portable Water Chillers?
- How Does the Portable Water Chiller Work?
- What are the Quality Standard Specifications for Portable Water Chillers?
- How Do You Troubleshoot the Portable Water Chillers?
- What is the Maintenance Procedure for the Portable Water Chillers?
- How many Sizes of Portable Water-Cooled Chillers are there?
- Which Types of Liquids Do You Use in the Portable Water Chillers?
- How do you Increase the Efficiency of Portable Water Chillers?
- Why Should you Import Portable Water Chillers from China?
What are Portable Water Chillers?
A portable water chiller is a device that removes heat energy from different fluids.
It uses a number of mechanisms to lower the temperature of the water.
Just from the name, you will note that the device is portable.
That is, you can carry it to different places.
What are the Applications for Portable Water Chillers?
You will use the portable chillers for applications that require close control in case of overheating in the system.
Here are some of the applications of portable water chillers.
Here, you will have to place the portable water chillers in close proximity to help in cooling down temperatures.
It is capable of controlling the number of temperatures in order to avoid damages that result from too much heat.
It comes in handing when you are forming and joining plastic parts under very high temperatures.
It will blow cool air that is capable of controlling the heat and enabling the plastic materials to join and form.
Portable water chillers come in handy during the extrusion process by blowing enough air through the entire process.
It is capable of controlling the amount of cool air that flows through the extrusion process for the attainment of maximum results.
The process of machine tooling usually leads to the generation of excess heat that may sometimes affect the results.
So, manufacturers use portable water chillers to help in eliminating excess heat to avoid unwanted damages.
Portable water chillers help in securing the optical coat on lenses or mirrors by automatically eliminating the excess heat.
Here, you will use the portable water chillers to control the temperatures within the pharmaceutical production environment.
Die Casting Industry
Portable water chillers blow cool air over the hot and molten metal casting thus helping in controlling the temperatures.
It will assist in the maintenance of the temperatures at optimum levels required for the proper casting of metal.
The main function of the portable water chillers is to control the heat production levels to avoid overheating.
How Does the Portable Water Chiller Compare to Portable Air Chiller?
Portable air chiller
Portable water chiller
Portable water chillers and portable air chillers are devices that you will use to reduce the atmospheric temperatures.
Portable water chillers depend on water as the main cooling agent in the entire process of chilling.
On the other hand, portable air chillers depend on-air as the main cooling agent in the entire chilling process.
Portable water chillers and air chillers have the same cooling components that work together to chill a room.
Portable water chillers have the ability to operate at different temperatures while portable air chillers operate at one temperature setting.
You can adjust the portable water chillers to adopt different flow rates while portable air chillers have no flow-rates.
You don’t need ventilation or fresh air when you are operating the portable water chillers.
On the other hand, you must have proper ventilation and fresh air when operating the portable air chillers.
Portable water chillers are the most suitable devices for high-temperature applications, especially in smaller rooms.
Portable air chillers are the best cooling systems for outdoor operations especially in areas experiencing water scarcity.
What is the Difference Between Portable Water Chillers and Portable Liquid Chillers?
Portable water chillers and portable liquid chillers differ in terms of the kind of chilling agents.
Portable water chillers use water as the main chilling agent in cooling off the high-temperature operations.
On the other hand, portable liquid chillers depend on different types of fluids to create a chilling effect on the environment.
Implying that the portable liquid chillers can either be air or water refrigerated to produce a chilling effect.
Despite that difference, both types of portable chillers have similar components.
Apart from that, you can use both types of chillers to produces a chilling effect in any environment.
What are the Advantages of Using Portable Water Chillers?
The main function of the portable water chillers is to control temperatures within different applications.
Unlike other types of chillers, portable water chillers are unique because of the following advantages.
You can move the portable water chillers from one place to another very easily.
It has a definite design that allows you to simply pack and transport it to different destinations.
· Highly Durable
Portable water chillers are highly durable machines that will serve you for a very long time.
Since it is an indoor machine, it is not affected by agents of destruction such as the weather thus longer service life.
· Operates at Different Temperatures
You can simply program and define the operations of the portable water chillers to suit specific temperature requirements.
You can also adjust it to fit particular flow rates due to the presence of the adjustable flow rates.
· No Need for Ventilation
You can simply operate the portable water chillers in a closed room without the need for proper ventilation.
It does not need a constant supply of fresh air to help in its successful operations in high-temperature situations.
What are the Limitations of Using the Portable Water Chillers?
Portable water chillers are not perfect.
You are likely to experience some limitations in the operation process.
Here are some of the limitations of using the portable water chillers.
Portable water cooled chiller
High Initial Set-up Cost
You will have to spend a considerable amount of money on the purchasing of a portable water chiller.
Apart from that, you may need to have a mechanical room where you will store the portable water chillers.
Requires More Maintenance
You will also spend a considerable amount of money in maintain the portable water chillers.
This is because you have to secure the main parts of the machine for replacements which can be costly.
Uses A lot of Water
Portable water chillers are not suitable for areas that do not have a lot of water or drought-stricken areas.
It requires a lot of water to operate efficiently thus making it quite difficult to use in areas with lacking water supply.
Less Efficient in Humid Environments
Portable water chillers are less efficient in humid environments and do not operate well in highly humid environments.
How Much Do the Portable Water Chillers Cost?
Portable water chillers cost between 300 to 7,000 US dollars.
There is a huge price variation between the portable water chillers because of the following:
· Quality Variation
High-quality portable water chillers cost more than low-quality portable water chillers.
High-quality portable water chillers use high-quality materials thus driving the cost of the portable water chillers up.
· Type of Portable Water Chillers
Well, there are different types of portable water chillers in the industry that you can choose from.
The cost of the portable water chillers will also vary a great deal due to the availability of varying types of chillers.
What is the Standard Flow Portable Water Chillers?
Standard flow portable water chillers have integrated tanks in closed-loop cooling applications.
All the water that comes through the chiller unit will flow back to the main unit under high pressure.
This type of portable water chiller has a pump in place that controls the pumping pressure of the water.
What is the Reverse Flow Portable Water Chillers?
Reverse flow portable water chillers do not have a water tank.
This type of portable water chiller depends on om open loop cooling applications.
All the water that flows from the main unit will go through the chiller unit and then back to the main unit.
It makes use of an external tank which will act as the main source and storage for water in the chillers.
Which Specifications Must You Consider Before Purchasing Portable Water Chillers?
It is important to have a rough idea of the type of portable water chillers you need in mind.
Here are some of the specifications that you need to have in your mind.
Portable water cooled chiller
Type of Portable Water Chillers
You will have to decide on the type of portable water chillers you need for your specific applications.
There are different types of portable water chillers that will suit different applications.
Type of Materials
Here, you will note that most portable water chillers have the same type of materials.
So, you will concentrate on the quality of the different types of materials you need for portable water chillers.
The durability of Portable Water Chillers
You will look at the level of durability for the portable water chillers by choosing the most durable type.
It must have high-quality materials that are highly durable and will serve you for a very long time.
The efficiency of the Portable Water Chillers
It is upon you to choose a portable water chiller that can fit perfectly within your application demands.
Implying that you should choose portable water chillers that have the greatest impact on your production requirements.
What are the Main Components of the Portable Water Chillers?
Portable water chillers have varying components that perform different functions.
Here are the main parts that you should look at when choosing a portable water chiller.
Water-cooled chiller circuit
The compressor is responsible for providing the right driving force that drives the refrigerant throughout the system.
There are different types of compressors such as a screw, reciprocating, scroll, and centrifugal compressors.
· Expansion Valve
The expansion valve is responsible for expanding the refrigerant to gaseous form from the liquid form.
After that, it will use the force from the compressor to push the gas into the evaporator.
· Heat Exchanger/ Evaporator
The evaporator will help in the elimination of heat thus creating chilled water that flows to the condenser.
The condenser will change the state of the gas back to a liquid state as it flows back to the compressor.
How Does the Portable Water Chiller Work?
Portable water chillers depend on the principle of vapor absorption and compression.
It has a continuous flow of water which is the main coolant.
Remember, it begins from the main water storage tanks.
The refrigerant flows at low pressure and enters the evaporator where it is boiled using heat from the flowing water.
The refrigerant then changes from a low-pressure liquid and into a low-pressure gas.
After that, the low-pressure gas will flow to the compressor for compression into a high-pressure gas.
The high-pressure gas will flow to the condenser water.
Here, it removes heat thus cooling down the refrigerant.
As it cools down, it remains at very high pressure thus forming a high-pressure liquid.
This high-pressure liquid will flow to the expansion valve which controls the amount of liquid refrigerant entering the evaporator.
This will lead to a chilling effect as the refrigerant cycle begins once again.
What are the Quality Standard Specifications for Portable Water Chillers?
Since you are after the durability and efficiency of the portable water chillers, you should consider the quality standards.
You can know that a portable water chiller is efficient and of high quality by looking at the following:
- International Standards Organization (ISO) Quality Standards
- Current Good Manufacturing Practices (cGMP) Quality Standards
- CE Quality Standards
- TSSA Certificate of Authorization
- ASME Certificate of Authorization
- CSA Certified Electrical Facility
How Do You Troubleshoot the Portable Water Chillers?
Well, portable water chillers are never fully perfect.
They usually go through some trouble during the operation process.
You can identify the source of the problems by troubleshooting the portable water chillers.
Here are some of the issues you may come across when troubleshooting the portable water chiller.
· Insufficient Cooling
The portable water chiller may fail to cool because of improper power supply and clogged condenser or filters.
The refrigerant may be the source of the problem as it might not be the right type of refrigerant or it has deteriorated.
You might also note that there could be a leak within the system or the evaporator might be iced up.
· Insufficient Flow of Fluids
There might be an insufficient flow of fluids due to improper power supply and less fluid in the reservoir.
The process line might also be pinched, or temporarily blocked.
Also, the fluid filter might be blocked.
There are situations where there are process restrictions, piping failure, and even too small piping systems.
· Failure to Power Up
You might also go through power problems due to losing connections or improper flow of power.
There might also be an incorrect phase connection, blown fuse, or circuit breaker.
Also, the power button might be off.
You can sort out such problems by consulting a technician to help in solving them.
There are, however, other processes that you can solve just by fixing the power issues.
Apart from that, you should also maintain frequent maintenance of the portable water chillers.
What is the Maintenance Procedure for the Portable Water Chillers?
The maintenance procedure of the portable water chillers involves cleaning the portable water chillers.
You must have a cleaning schedule of the portable water chillers thus ensuring it is clean all the time.
Apart from that, it is important to do regular inspections of the machine to identify key issues.
With that, you will be able to lubricate the moving parts to reduce friction.
In addition to that, you will also identify particular faults on the device and repair them in time.
Remember that you should do replacements of parts on a regular basis as well.
How many Sizes of Portable Water-Cooled Chillers are there?
Portable water cooled chiller
Portable water chillers are available in different sizes that will suit or fit your application requirements.
You should also note that you can simply decide on a custom size of portable water chillers.
Here are some of the most common sizes of portable water chillers.
- Small size portable water chillers
- Medium size portable water chillers
- Large size portable water chillers
Which Types of Liquids Do You Use in the Portable Water Chillers?
There are different types of liquids that you can use in the portable water chillers.
Here are the main types of liquids that you should consider using:
- Glycol-Water Mixture
How do you Increase the Efficiency of Portable Water Chillers?
You can increase the efficiency of the portable water chillers through proper maintenance.
Here are some of the maintenance procedures you should consider:
· Ongoing Maintenance
You should conduct proper on-going maintenance on the portable water chillers.
This involves frequent maintenance of the system through proper cleaning and lubrication.
· Predictive Maintenance
You should have a particular software on the portable water chillers which predicts the next period for maintenance.
You will get early notifications on the parts that require repair, replacements, or just proper cleaning.
Apart from the two, you should also consider operating your machine at optimum levels.
You must set the machine to operate at an optimum level thus increasing its efficiency.
Why Should you Import Portable Water Chillers from China?
China should be your shopping destination of choice because of the following reasons.
· High-Quality Products
You should consider purchasing from China because they produce high-quality portable water chillers.
These chillers are highly durable and will serve you for a very long time.
· Affordable Cost
The cost of the portable water chillers is standardized as the manufacturers have flooded the market with the products.
You will enjoy the ambiance of the city as you purchase the portable water chillers at an affordable cost.
In short, there are many factors you should consider before buying portable water chillers.
However, in case you have any questions about portable water chillers, feel free to contact TopChiller.