TopChiller can design and manufacture all types of portable air chillers for you
- Cooling capacity 1.5KW to 98KW
- Temperature control 7℃ to 35℃
- High-efficiency air cooled condenser
- Built-in water tank and water pump
- Big volume/low noise air blower
- Top brand scroll type compressor
- Energy saving and low electricity consumption
- Easy installation, operation and maintenance
Your Premier Portable Air Chiller Manufacturer and Supplier in China
A portable air chiller is one kind of air-cooled chiller that features a compact footprint, easy movement,easy-to-access interior, and control that provides precise temperature control along with extensive diagnostics.
TopChiller is a professional portable air cooled chiller manufacturer and supplier for over 20 years since 1999.
High-quality portable air chiller manufactured from TopChiller basically contains all the necessary refrigeration components including: the compressor, the refrigeration circuit, the reservoir, and the water pump within a single footprint.
TopChiller brand portable air chiller features outstanding advantages as follows:
1. The controls of a portable air chiller are PLC controlled/ integrated to include all motor starters and require a single point electrical connection, really for remote controlling and 485 communication.
2. Each portable air chiller unit using the US or Japan branded hermetic-scroll compressor featuring high cooling performance, low noise and low electricity consumption can save your money.
3. We have a full product lineup, the cooling capacity of portable air chiller from 0.5ton to 50ton and various configurations to fit your process applications.
4. The portable air chiller has a built-in large volume stainless steel reservoir with stainless steel water pump. also single or dual pumps for primary and secondary.
5. Air Cooled Condenser used in portable air chiller features: Heavy-duty construction with maximum heat transfer, Seamless copper tubes mechanically expanded into aluminum fins making permanent metal-to-metal contact, Direct drive propeller fan, low noise level
6.The evaporator of portable air chiller is using stainless steel plate type heat exchanger features high efficiency and long-lasting service time.
7. The portable air chiller has complete protection devices such as: Compressor overheating protection, high and low-pressure alarm, water level switch, water flow switch, and Dryer Filter/Moisture Indicator.
Our portable air chillers are widely used in industrial cooling processes such as: Plastic&rubber machinery, food and beverage processing, MRI machines, Laser industry, and printing…
As a professional portable air chiller supplier in China, TopChiller has more high performance and convenience features into our portable air chillers.
Besides, we can also customize the portable air chiller specific to your demands.
Contact us to get a quick quote of your portable air chiller now.
|Portable Air Chiller Technical Specifications|
|Power source||1PH~220V/3PH~220V/380V 50HZ/60HZ||3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ)|
|Control||Capillary / thermostatic expansion valve|
|Compressor||Type||Hermetic Rotary||Hermetic scroll ( piston )|
|Condenser||Type||Efficient finned copper tube with aluminum+low noise external rotor fan|
|Air flow (m3/h)||750||1000||1500||2000||2500||3000||4000||5000||6000||8000||10000||12000||15000|
|Evaporator||Type||SS Tank coil / shell and tube type / Plate type heat exchanger|
| Chilled water|
|Water pump||Power (kw)||0.37||0.37||0.37||0.37||0.37||0.37||0.37||0.75||0.75||0.75||1.5||1.5||2.2|
|Max flow (m3)||5.4||5.4||5.4||5.4||5.4||5.4||5.4||8.1||8.1||8.1||13.5||13.5||25.2|
|Safety protection||Compressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection|
The above specifications are according to the following design conditions:
1, 12℃/7℃.Chilled water inlet/outlet temperature 12℃/7℃.
2, 33℃/38℃.Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.
Why TopChiller is Your Reliable Portable Air Chiller Manufacturer and Supplier In China?
Portable Air Chillers: The Ultimate FAQ Guide
If you have any questions about portable air chillers, you will find answers right here.
Whether you want to learn about the working principle, cost, features, parts, troubleshooting, or increasing efficiency of portable air chiller – everything is in this guide.
Keep reading to learn more.
- What are Portable Air Chillers?
- Why use a Portable Air Chiller?
- How Many Types of Portable Air-Cooled Chillers are There?
- What are the Advantages of Using Portable Air Chillers?
- What are the Limitations of Portable Air Chillers?
- What are the Components of Portable Air Chillers?
- How Does the Portable Air Chiller Work?
- Where Can you Use the Portable Air Chiller?
- How Does the Portable Air Chiller Compare to Stationary Air Chiller?
- How Do you Select the Right Portable Air Chiller to Suit My Applications?
- Why should you Import from Portable Air Chiller Manufacturers in China?
- Which Factors Affect the Cost of the Portable Air Chillers?
- What are the Quality Standards of Portable Air Chiller?
- How Do You Troubleshoot Portable Air Chillers?
- How do you Maintain Portable Air Chillers?
- How Do You Use the Portable Air Chillers to Optimize Your Business?
- What is the Difference Between the Portable Air Cooler and Portable Air Conditioner?
- How Do You Prevent the Portable Air Chillers from Stinking?
- How Does the Portable Air Chillers Compare to the Portable Water Chillers?
- What is the Standard Flow in the Portable Air Chillers?
- How Does the Continuous Flow and Reverse Flow in Portable Air Chillers Compare?
- What are the main features of the Portable Air Chillers?
- How can you Increase the Efficiency of the Portable Air Chiller?
- Is Portable Air Chiller Durable?
What are Portable Air Chillers?
Portable air chillers are electromechanical devices with all the components of the air chillers on one footprint.
Implying that the device has the reservoir, refrigeration circuit, as well as pumps among others under one footprint.
Portable air chiller
Why use a Portable Air Chiller?
One of the major reasons why you should use a portable air chiller is because it provides a chilling effect.
The main function of the portable air chiller system is to provide a chilling effect on the environment.
Apart from that, you should consider using a portable air chiller because you can move it from place to place.
In addition to that portable air chillers are simple with integrated controls and a single point connection for electricity.
It has a PLC control system with a human-machine interface for controlling the machine with a lot of ease.
How Many Types of Portable Air-Cooled Chillers are There?
There are four basic types of portable air chillers depending on the mode of classification.
Here are the four main types of portable air chillers:
Reciprocation Portable Air Chillers
This type of air chiller uses an intake valve that will draw the refrigerant into a compressor.
Once the refrigerant is in the compressor, an internal piston will be used to compress the refrigerant.
With enough pressure, the refrigerant will flow back to the system thus absorbing more heat.
It is quite affordable but you will have to do a higher form of maintenance on the device.
It also has loud noises and increased vibration and usually consumes a lot of energy.
Centrifugal Portable Air Chillers
It has a cylinder chamber and compression wheels that help in the compression of the refrigerant gas.
After that, it will allow the refrigerant to exit through the exhaust system and the cooling effect continues.
Centrifugal air chiller has multiple impellers in place because it uses relatively small compression forces.
Centrifugal air chiller
It is the most affordable type of portable air chiller with the most appropriate type of design under full load operations.
Operating it at lower loads will lead to problems such as surgeon the entire system.
· Screw Portable Air Chillers
It comes complete with helical rotors which help in the compression of the refrigerant.
After that, the refrigerant will flow through spaces that are created by the meshing helical screws in the cylinder.
The refrigerant will exit from the other end after flowing through the entire length of the rotors.
Screw air chiller has very few moving parts but with a higher ratio of compression thus the small size.
This type of portable chiller is often very quiet and does not vibrate thus making it reliable and easy to maintain.
The only problem with this type of portable air chiller is the high initial cost.
· Scroll Portable Air Chillers
It is the smallest type of portable air chiller with two different types of spiral disks within a particular net.
One of the spiral disks is in constant rotation while the other does not rotate totally.
It is responsible for the compression of the refrigerant to the center of the spiral bef0re final exit to the system.
Scroll air chiller requires minimal maintenance with a compact design making it quite efficient and silent.
You can use it for smaller applications such as makeup cooling and spot cooling.
Scroll portable air chiller
What are the Advantages of Using Portable Air Chillers?
When purchasing a portable air chiller, it is important that you understand the benefits.
Here are some of the advantages of using portable air chillers.
· Super Energy Efficient
You will not spend a lot of money on electricity when cooling your home with portable air chillers.
The device consumes very little electricity presumably 50% less than the air conditioners which consume more.
· Zero Emissions
It does not produce any emissions since it leaves very low levels of carbon prints.
It does not have pollutant materials that will lead to the pollution of the environment.
· Prevent Air Pollution
It also comes complete with a filter that will help in the elimination of pollutants and dirt from the atmosphere.
Also, it helps in increasing the quality of air within the atmosphere of your room.
· Portable and Practical
You can easily move with the cooler from one place to another due to the lightweight.
Packing is also very easy since it has a simple design that encourages easy packaging and transportation.
· Adds Moisture
It also increases the level of moisture within your home thus keeping you humidified and cooler.
· Cost-Effective to Set-Up
You will also spend very little money on purchasing and setting up the portable air chillers.
What are the Limitations of Portable Air Chillers?
Despite the numerous benefits of portable air chillers, there are particular side effects and limitations.
Some of the limitations of using portable air chillers include:
· Makes Noise
Portable air chillers are often quite noisy especially when you place it in maximum mode.
· Undesirable Humidity Levels
Portable air chillers also increase the levels of humidity within the atmosphere which is usually undesirable.
· Requires Special Attention
You will have to pay extra attention to the portable air chillers especially in a damp environment.
It is more suitable for use in cool and dry conditions thus posing a great challenge in the damp environment.
· Requires Cross Ventilation
You must also have a cross-ventilated room which will help in boosting the performance of the portable air chillers.
· Inability to Deliver Cold Air
It is not capable of delivering cold air which is possible with other air conditioning systems.
What are the Components of Portable Air Chillers?
Portable air chillers work efficiently with the collaboration of different parts such as:
Portable Air Chiller
The compressors often act as the major refrigeration power for the entire portable air chiller.
It is responsible for the compression of refrigerant from low to high temperatures thus exchanging heat with other media.
This is an air-cooled packaged water tank coiled evaporator in a portable air-cooled packaged chiller.
It is responsible for harnessing low-temperature refrigerants thus evaporating them at low pressure.
Apart from that, it converts it into steam and absorbs the cooling medium heat to cause a cooling effect.
The condensers are responsible for the elimination of heat thus cooling down the temperatures of the refrigerant stream.
The heat from the refrigerant will then go away due to the effects of the blowing air within the environment.
· Thermal Expansion Valve
It will control the quantity of refrigerant that the chiller unleashes to the evaporator thus keeping the heat stable.
The valve will help in converting the refrigerant into a vapor form as soon as it leaves the evaporator.
· Water Pumps
The water pump is suitable for increasing the pressure of the flow of the chilled water in a closed-loop.
You must configure it properly to get the outcome that you desire.
· Water Tanks
You will use the water tanks to increase the capacity of water in the system.
The water will be for the reduction of temperatures within the entire system.
· Control Panel or System
You will program and monitor all the operations of the portable air chillers from the control panel.
It has various configurations that help in properly configuring and monitoring the portable air chillers.
· Cooling Fans
The cooling fans are often in rotation mode to help in passing enough air through the portable air chillers system.
How Does the Portable Air Chiller Work?
Portable air chillers depend on different parts of the system to help in its operations.
The process begins with the evaporator that is responsible for absorbing heat from the cool flowing water.
As the refrigerant absorbs heat, it changes to vapor which will flow to the compressor for heating and pressurization.
After that, the portable air chillers will engage the pumps to push the vapor into the condenser using the compressor.
As that happens, the vapor will push out the heat from the device leaving with low temperatures.
The cool air will then flow to the atmosphere and cause a chilling effect on the atmosphere.
Due to cooling and pressurization, the refrigerant will move in cool tubes where it will reduce the temperatures.
As time goes by, the refrigerant will flow back to the cool tubes thus absorbing more heat.
This becomes an entire cycle that will lead to continuous cooling from the portable air-cooled chillers.
Where Can you Use the Portable Air Chiller?
You can use portable air chillers in quite a number of industrial applications to cool your industrial process or machinery.
Here are some of the applications of portable air chillers.
· Laser Cutting Industry
It will help in controlling the temperatures of the laser equipment thus ensuring constant operations of laser equipment.
· Glass Making Industry
You will use the portable air chillers to cool down after heating it at very high temperatures to maintain glass quality.
· Beverage Industry
Portable air chillers help in reducing the high temperatures in the food manufacturing industry thus maintaining its freshness.
Please note that these are just examples of the main applications of portable air chillers.
There are quite a number of applications that will require the use of portable air chillers other than the above.
How Does the Portable Air Chiller Compare to Stationary Air Chiller?
Portable and stationary air chillers have the same components and work under similar principles.
Stationary air chillers are, however, bigger than portable air chillers.
Implying that, stationary air chillers have a greater cooling capacity in comparison to portable air chillers.
You must have a large room to install your stationary air chillers which is not necessary for portable air chillers.
Due to their small size, you can comfortably fit the portable air chillers within any space.
Portable air chillers are the best solution that you can use for temporary cooling.
How Do you Select the Right Portable Air Chiller to Suit My Applications?
There are numerous types of air chillers in the market that you can choose from.
Before you purchase a portable air chiller, here are some factors that you need to look at.
· Efficiency of the Portable Air Chillers
You should choose portable air chillers that will provide optimum performance to your applications.
It must help in the reduction of operation costs while increasing the rate of production.
· Performance of the Portable Air Chillers
Here, you will look at the capacity of your production plant and match it with a portable air chiller.
Implying that you should choose a portable air chiller that is capable of optimum performance within various applications.
· Affordability of the Portable Air Chillers
You should purchase portable air chillers that are within your budget in terms of acquisition and maintenance.
You must have enough money that will be able to support and maintain the portable air chillers accordingly.
· Durability of the Portable Air Chillers
It is important to consider the service life of the portable air chillers and how long it will last.
You should purchase portable air chillers that are highly durable in terms of materials and working conditions.
· Quality and Warranty Requirements
Here, you will look at the quality of the portable air chillers and the warranty period from the manufacturer.
High quality portable air chillers often have a considerable amount of warranty period.
Why should you Import from Portable Air Chiller Manufacturers in China?
China is the biggest manufacturer of almost all types of industrial devices among them being portable air chillers.
You should consider purchasing the portable air chillers from China because of the wide range of products.
Implying that you will get different types of portable air chillers from China capable of suiting your applications.
Apart from that, the portable air chillers are of very high quality and will have high periods of durability.
The cost of purchasing portable air chillers in China is also quite low in comparison to other countries.
What’s more, you will enjoy the shopping experience in China with wonderful customer services and hospitality.
Which Factors Affect the Cost of the Portable Air Chillers?
There are quite a number of factors that will affect the cost you will pay for portable air chillers.
Here are some of the main factors that you should look at when calculating the cost of portable air chillers.
· Quality of the Portable Air Chillers
High-quality portable air chillers often cost more than low-quality portable air chillers.
· Quantity of Portable Air Chillers
The more portable air chillers you purchase, the higher the amount of money you will pay.
There is a possibility of benefiting from discounts based on economies of scale if you purchase in bulk.
What are the Quality Standards of Portable Air Chiller?
Apart from the affordability of portable air chillers, you should also look at the quality.
You can verify the quality of portable air chillers by looking at the quality specifications.
Here are the main quality specifications you will look at:
- International Standards Organization (ISO) Quality Standards
- CE Quality Standards
- Current Good Manufacturing Practices (cGMP) Quality Standards
You must also note that the quality standards will vary according to the country’s quality specifications.
How Do You Troubleshoot Portable Air Chillers?
There are particular instances when portable air chillers may develop a few issues or problems.
You can identify such problems by troubleshooting the portable air chillers.
Here are some of the common issues and solutions for portable air chillers.
1. Chiller Fails to Power Up
The portable air chiller may fail to power up due to losing connections and improper line voltages.
There might be an incorrect phase connection and blown circuits if power is not off.
You can solve this by switching the power on and establishing proper connections on the circuit.
You must also ensure that the power flowing through the line is sufficient enough to power the machine.
2. Insufficient Pumping and Fluid Flow
The refrigerant may fail to flow due to poor pump conditions or insufficient fluid in the reservoir.
It might also be an issue with power failure, blocked filters, process restrictions, and small passage sizes.
You can get in touch with a technician who will help in sorting out the technical issues.
Apart from that, you should maintain the machine and clean the filters on a regular basis.
How do you Maintain Portable Air Chillers?
Well, the maintenance process of the portable air chillers basically goes through a cleaning and proper lubrication.
You will clean all the parts of the machine and get rid of the debris that might block the systems.
Apart from that, you must do proper lubrication of the entire system to reduce friction and moving parts.
It is important to do a periodic inspection of all the parts of the portable air chillers.
It will help you identify the broken parts so that you can replace them as soon as possible.
How Do You Use the Portable Air Chillers to Optimize Your Business?
There are particular factors that you must maintain at optimum levels to improve the portable air chiller operations.
Here are the main factors that you have to take into proper account.
- Optimize the working settings of the portable air chillers to produce the best results
- Employ personnel with enough training and experience in operating the portable air chillers
- Position the portable air chillers in the right positions where they can produce the best results
- Do frequent and proper maintenance on the machine
- Know how the portable air chiller works
- Understand the basics of choosing the right portable air chillers for your business
What is the Difference Between the Portable Air Cooler and Portable Air Conditioner?
You can either use the portable air chiller or the portable air conditioner to cause a chilling effect within the establishment.
Portable air chillers are often cheaper to acquire in comparison to portable air conditioners.
Apart from that, the portable air chillers cannot produce cold air below 10 degrees like portable air conditioners.
Portable air conditioners have the capacity of setting the temperatures at the required level.
You cannot set the cooling temperatures at the required level by using portable air chillers.
You can also control humidity using portable air conditioners which is not possible with portable air chillers.
How Do You Prevent the Portable Air Chillers from Stinking?
Portable air cooled chiller
The only way of preventing your portable air chiller from stinking is through proper maintenance.
You must maintain the portable air chillers on a regular basis by cleaning it and replacing the parts.
You should be able to change the refrigerant and chill water on a regular basis.
Apart from that, it is important to place the portable sir chiller in an open space for proper aeration.
How Does the Portable Air Chillers Compare to the Portable Water Chillers?
Portable air chillers and portable water chillers are devices that you can use in producing a chilling effect in a room.
Portable air chillers use air as the main cooling factor while water is the main cooling factor in portable water chillers.
Portable water chiller
It is easier to maintain the portable air chillers than it is to maintain the portable water chillers.
The cost of operating the portable air chillers is also lower than the cost of operating portable water chillers.
What is the Standard Flow in the Portable Air Chillers?
Standard flow in portable air chillers come complete with integrated tanks.
It cools all applications in a loop.
All the water from the chiller will flow back to the main unit under enough pressure from the pump.
How Does the Continuous Flow and Reverse Flow in Portable Air Chillers Compare?
Reverse flow in portable air chillers does not require a tank while continuous flow must have a tank.
In continuous-flow, the portable air chiller will be able to cool fluids in one pass.
On the other hand, you will have to pass the fluid through the loops on multiple occasions to cool down.
What are the main features of the Portable Air Chillers?
Different types of chillers come with varying specifications that will fit the requirements you need.
Here are some of the common features you will find in a portable air chiller.
- Safe electrical components
- Non-ferrous type of construction
- Full Insulation on reservoirs
- Automatic fill valves
- Bypass valves for hot gas
- Condensers assuming the fin style
- Plate exchangers
- Power cords
How can you Increase the Efficiency of the Portable Air Chiller?
You can increase the efficiency of the portable air chillers by ensuring it works at optimum levels.
The only way you will ensure that your portable air chiller is working efficiently is through proper maintenance.
You should have a proper maintenance schedule that you must follow to the letter.
Moreover, you can also have software on the machine that can predict the maintenance periods.
You should also use personnel with proper experience on how to operate the portable air chillers.
Apart from that, it is important to set the machine according to specific working conditions.
In other words, you must program the machine to work according to optimum working specifications.
Is Portable Air Chiller Durable?
Air-cooled chiller circuit
Yes, portable air chillers are durable because it has materials that can withstand adverse weather effects.
In many cases, the portable air chillers often remain outside and may experience a lot of heat and rain.
This may weaken the portable air chillers and reduce the durability or service life of the portable air chiller.
Manufacturers use weather-resistant materials that can withstand the adverse effects of UV rays and rainfall patterns.
Apart from that, you need to do proper maintenance on the portable air chillers to increase its durability.
Now, it’s your turn – we would also like to hear from you.
If you have any questions or inquiries about portable air chillers, feel free to contact TopChiller technical team.