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Ozone Generator Chiller-The Complete FAQ Guide by TopChiller.

What is an Ozone Generator Chiller?

An Ozone Generator Chiller is a chilling unit used to remove the excessive heat generated by the processes of an ozone generator.

An ozone generator must be cooled down. Ozone production involves extra heat that is generated as a result of severe operations in the vessels and tanks.

To protect the system from damage, excessive heat is removed by chilling systems.

What are the Components of an Ozone Generator Chiller?

An Ozone Generator Chiller has the basic components that help in removing extra heat from the system. These components include:

• Micro-Computer Temperature Controller

Temperature is maintained in an Ozone Generator Chiller to regulate and monitor the temperature at a stable range.

Fluctuations in the temperature can result in severe damage.

• High-Quality Compressor

A compressor is a major component of any chiller. The capacity of the compressor determines the chilling capability of the Ozone Generator Chiller.

• Protection Devices

Heat protection, temperature control, flow rate maintaining and other safety devices are used in the Ozone Generator Chiller as protective devices to protect the damage due to heat.

What are the Features of an Ozone Generator Chiller?

An Ozone Generator Chiller has many features that make it an extraordinary device for commercial use.

These features include:

• 5.1Kw cooling capacity
• ±0.5℃ temperature stability
• Multiple alarm functions
• Time-delay protection devices
• Water flow alarm
• Compressor over-current protection
• High/low-temperature alarm

What is the Working Principle of an Ozone Generator Chiller?

Ozone generator uses photochemical reaction to decompose the oxygen from the air into ozone during which heat is generated in a large amount. An Ozone Generator Chiller is used to overcome this heat.

An Ozone Generator Chiller uses cooled water by water chiller to cool the ozone generator process and equipment which not only provide cooling but also improve the production efficiency.

What are the Specifications of an Ozone Generator Chiller?

An Ozone Generator Chiller is the best system to cool all the ozone generator units. It is a low cost, energy-saving, compact design that comes with the following specifications:

• Automatic safety valve
• Power regulator
• Time-delay protection devices
• Remote on/off contact
• Flow and pressure regulators
• Temperature stability

Why Water Quality is Important for an Ozone Generator Chiller?

Water quality improves the efficiency of a system and maintains the temperature of the ozone generator.

If the water quality is compromised, it can affect the chilling system. Impure water of low quality can cause corrosion in the system.

It disturbs the pH and disturbs the temperature of the chilling system and cooling efficiency also gets disturbed.

The water of good quality improves system efficiency, inhibits microbial growth, prevents corrosion, and stable the temperature range of an Ozone Generator Chiller.

What is the Classification of an Ozone Generator Chiller?

Ozone Generator Chiller is classified based on the controlling mechanisms and source of cooling which can be air or water-based chilling system.

Normally, the chilling systems are classified as:

1. Control mechanism- voltage or frequency unit
2. Cooling mechanism- water, oil or water+oil
3. The physical arrangement of dielectrics- horizontal or vertical

What Factors Impact on Efficiency of an Ozone Generator Chiller?

The efficiency of an Ozone Generator Chiller depends upon several factors such as operating conditions, cooling conditions, temperature control, and flow rate, and level maintenance.

Electric input power impacts the efficiency of the chilling system. Cooling water flow conditions have a great impact on cooling the electrodes of an ozone generator that aid in heat removal.

Another important factor is the discharge gap of the excessive heat removal process which can be achieved by flowing water in close contact to the electrodes of the ozone generator to cool the processing equipment.

What is the Cooling Capacity of an Ozone Generator Chiller?

The cooling capacity of an Ozone Generator Chiller depends upon the type of compressor used.

It can be increased by using an additional screw compressor which provides a capacity of up to 40 tons.

The cooling capacity of a chiller is measured in tons, the rate at which the chilling system rejects heat.

The heat is released through evaporation. An Ozone generator Chiller has a cooling capacity of 5.1kW.

What is the Temperature Control Range of Ozone Generator Chiller?

Thermostats are used to regulate and monitor the temperature range of an Ozone Generator Chiller.

These devices have set alarms that warn if any fluctuation occurs in the chilling system.

Normally, the temperature control range of the chilling system lies between 59 ˚F to 77 ˚F.

The higher the temperature of cooling water, the lower is the efficiency of ozone production.

How to Ensure Overheat Protection in an Ozone Generator Chiller?

An Ozone Generator Chiller operates on a closed-loop. Whether the water is in a closed-loop electrically with a chilling system or heat exchanger, extra heat is generated as soon as the system operates.

The overheating can be protected by using thermostats that maintain the temperature at a range.

Safety devices have installed that trip as soon as the temperature rises in the machine.

The switch trips as safety protection and extremely high temperature will cause the refrigerant temperature to increase and the extra heat is absorbed.

In this way, the system is protected from overheating phenomena.

How Water is a Good Option for an Ozone Generator Chiller?

Water is a good option for using in an Ozone Generator Chiller. As excessive heat is produced as a result of ozone generation, flowing cool water is an instant way to cool the generator.

The quality of cooling water is an important factor that is considered while using water for a chilling system.

Quality water prevents the scaling of the heat exchanger and increases the system efficiency.

How Water Quality Impacts an Ozone Generator Chiller?

The water quality has a great impact on the performance and efficiency of an Ozone Generator Chiller.

The water of excellent quality prevents scaling and corrosion of the cooling system.

The chilling systems for ozone generators are normally made up of stainless steel.

High levels of chloride in water result in corrosion of the components that also damage the compressor and motors.

The water of good quality has neutral pH which is beneficial in maintaining the efficiency and protection of the system.

The water of low quality has disturbed pH which increases the risks of microbial and fungal growth.

How to Avoid Water Quality Issues of an Ozone Generator Chiller?

An Ozone Generator Chiller has a plate and a frame as a heat exchanger between the generator and cooling water source.

This plate helps in protecting the chilling system from water quality issues.

Contaminated water contains many impurities that can chalk up the system.

To avoid such water quality issues, it is suggested to use treated and purified water with neutral pH.

What are the Applications of an Ozone Generator Chiller?

An Ozone Generator Chiller is used where ozone is produced. Ozone is produced in various industries for various purposes and a chilling system maintains the extra heat generated.

It is used in cold storage preservation units for anti-corrosion preservation and prolonged storage of grains, poultry, vaccines, meat, and pharmaceutical and beverage industries.

In pharmaceutical industries, Ozone Generator Chiller is used for various purposes such as production water for drugs, central air conditioning, sterile rooms, and storage rooms.

Which is the Best Environment to Install an Ozone Generator Chiller?

The best environment to set an Ozone Generator Chiller is an open environment. The environment must be neat and clean.

Enough ventilation should be provided to protect the system from environmental factors.

Indoor and outdoor chilling systems can be customized according to the requirements but normally an open environment is considered good and reasonable for an Ozone Generator Chiller.

What are the Maintenance Concerns for an Ozone Generator Chiller?

One of the most important concerns is the scaling and corrosion of the chilling system.

It can occur because of any factor such as impure or contaminated water or a high concentration of moisture on the distributional channels.

Biological growth is a major concern to be dealt with in a chilling system as it accounts for the maintenance of the chiller.

Care must be taken to maintain the pH of the entire system to avoid any fungal and microbial growth.

The maintenance of an Ozone Generator Chiller also depends upon the regular daily check logs.

It is important to check the refrigerant oil quality and level and any leakage that can cause damage to the system.

What are the Energy and Water Saving Mechanisms for an Ozone Generator Chiller?

Many factors contribute to the energy and water consumption savings for an Ozone Generator Chiller.

The scaling of a system affects the overall efficiency of the system. Try to prevent the system from scaling.

To increase energy savings, inverter technologies are the latest solution. Apply inverter technologies to compressors, condensers, and motor pumps that work continuously.

Estimate energy savings by checking the condition of the compressor, condenser, and heat exchanger.

Electrical savings play a vital role in the overall energy saving of a chilling system.

Water can be saved by re-circulating the water in the distributional channels, pipes, and fittings.

The water quality should not be compromised while using the same water for new cycles.

What is the Price Range of an Ozone Generator Chiller?

An Ozone Generator Chiller has components that can be customized according to the requirements and budget of the client.

Major components, such as compressor and processor, and not changed but additional components can be customized.

Normally, the average range of an Ozone Generator Chiller is from $12,000 to $20,000, depending upon the compressor capacity and condenser coils used.

What Technical Criteria Should be Kept in Mind for an Ozone Generator Chiller?

There are some factors and concerns that must be kept in mind while selecting an Ozone Generator Chiller.

These concerns fall in the technical category of the chilling system. For instance:

• Water quality must be checked of the make-up water that is added to replace the water evaporated during the entire process.
• Hardness and mineral content must be checked before use.
• The operating temperature of the heat exchanger must be regulated and maintained for an efficient chilling system. Check if the temperature is too high, the efficiency is decreased.
• Check the components of the system that can corrode. The material of composing components must be checked before selecting an Ozone Generator Chiller. The material that corrodes easily must be avoided.
• The environment of the chilling system is a technical approach. Place the Ozone Generator Chiller in a clean and ventilated environment.

What is the Life Expectancy of an Ozone Generator Chiller?

The life expectancy of the chilling system depends upon the two factors:

• The efficiency of the system
• Operational conditions of the components

To extend the services of an Ozone Generator Chiller, keep these two factors in mind and maintain them. Normally, the life expectancy of an Ozone Generator Chiller is 15 to 20 years.

How can you Maintain your Ozone Generator Chiller?

It is very important to keep an eye on all the factors that affect the efficiency of a system. To make it possible, the Ozone Generator Chiller must be monitored with preventive measures.

To maintain the efficiency of the chilling system, change the refrigerant oil after 6000 hours.

Contaminated refrigerant oil with impurities affects the operational capability of components of the system.

Check for the parts of the system that can damage and cause leakages such as valves, pipes, and fittings.

These components must be replaced in time to avoid any serious damage to the chilling system.

What are the Preventive Maintenance Measures of an Ozone Generator Chiller?

Some preventive measures can help in extending the life expectancy, services, and efficiency of an operational system.

These measures must be taken for maintenance purposes.

• Use water of good quality to prevent the corrosion and scaling of an Ozone Generator Chiller.
• Check the pH of the water that is used in the Ozone Generator Chiller. Always use water of neutral pH 6.8 to 7.5.
• Change the oil of the refrigerant to avoid impurities entering the chilling system.
• Check for the valves, fittings, and channels that can corrode and result in leakage.
• Always maintain daily logbooks to avoid any serious damage.
• Regulate the temperature using thermostats to avoid excessive heat production that can even destroy the whole system.

What are the Cleaning Instructions for an Ozone Generator Chiller?

There are some instructions regarding the cleaning of an Ozone Generator Chiller that must be kept in mind while maintenance. These cleaning instructions enhance the operational capability and efficiency of the system.

• Keep changing the refrigerant and engine oil when getting impure.
• Plates of the Ozone Generator Chiller must be cleaned every 3 months and more even if used in an outdoor environment.
• Keep the environment neat and clean because the dirt from the environment can add up and chock an Ozone Generator Chiller.
• Use purified hot water and brush to avoid fractures. Rinse the chiller with hot water and air dry before reinstalling.

How to Prolong the Life of Ozone Generator Chiller?

The life expectancy of an Ozone Generator Chiller is usually 10-15 years. But it can be prolonged by applying some major maintenance and preventive measures such as:

• Change the refrigerant oil after 6000 operational use.
• Clean the plates with hot water to prolong the life of the chilling system.
• Check for the leaks in fittings, valves, and screws on monthly inspection to repair the damage as soon as possible.
• Add screw compressor to enhance and prolong the life of an Ozone Generator Chiller.

How can you Overcome Expenses by an Ozone Generator Chiller?

The expenses of an Ozone Generator Chiller can be overcome by using recent technologies to overcome the use of extra electricity and water used in continuous supply to the compressor and condenser.

Inverter technology in electrical devices plays a vital role to overcome the expenses of electricity charges.

Solar panels can be used to produce electricity, which can be used for compressors.