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Pharmaceutical Chiller & Chemical Chiller-The Ultimate FAQ Guide by TopChiller

What is a Pharmaceutical Chiller & Chemical Chiller?

A Pharmaceutical Chiller & Chemical Chiller is the cooling output equipment that is needed of every pharmaceutical and chemical manufacturing unit for maintaining the low temperature required for various processes.

To control and maintain the temperature in a pharmaceutical unit is a tough task that can be easily attained by using an air-based or water-based Pharmaceutical Chiller & Chemical Chiller.

What is the Purpose of a Pharmaceutical Chiller & Chemical Chiller?

A Pharmaceutical Chiller & Chemical Chiller is used for various purposes including cooling down the temperature increase in manufacturing processes, cooling the equipment, and cooling the fluids.

Almost every process requires moderate temperature after completion. For that purpose, a Pharmaceutical Chiller & Chemical Chiller serves its purpose by controlling the temperature of the complete unit.

What is the Working Principle of a Pharmaceutical Chiller & Chemical Chiller?

The working principle of a cooling system works on a cycle called as Carnot cycle that involves is thermal expansion and compression along with adiabatic expansion and compression to reach a desirable point.

The basic principle of a Pharmaceutical Chiller & Chemical Chiller is compression and phase change of the refrigerant. Refrigerant operates by phase-transition from a liquid to gas and then back to gas to be reused.

In this way, the liquid is compressed and condensed to get the desired operation, such as cooling.

What are the Basic Features of a Pharmaceutical Chiller & Chemical Chiller?

There are some basic features of a Pharmaceutical Chiller & Chemical Chiller that make it vital equipment of the manufacturing units and chemical formulating industries. For instance:

• Hermetically sealed compressor units
• Adjusted or customized flow of circulating pump
• Rotary evaporator and freeze-drying equipment
• Digitally advanced temperature and level control units
• High-quality control panels, capacitors, and protective devices
• Microprocessor controller units for flow rates and circulating loops

What are the Key Components of a Pharmaceutical Chiller & Chemical Chiller?

Major components include condenser, evaporator, compressor, filters, tanks, and control panels. Additional components of a Pharmaceutical Chiller & Chemical Chiller include relief valves, cooling towers, and distribution pipes.

A compressor in a chilling system plays a vital role by compressing the chilling agent by designing high pressure. Reciprocating and centrifugal compressor types are mostly used in a Pharmaceutical Chiller & Chemical Chiller.

Evaporative condenser is the second most important component that is used in a chilling system to cool the refrigerant in the cooling towers and change its phase from a gaseous state to a liquid state.

What is the Working Process of a Pharmaceutical Chiller & Chemical Chiller?

A Pharmaceutical Chiller & Chemical Chiller work operates by a process in which the vapor compression connects to the process water system by an evaporator and a thermodynamic process occurs.

Heat is captured by the processor fluid and transferred to the refrigerant that evaporates in the next step. It changes its state from a low-pressure liquid into a gaseous form and the temperature is decreased.

In the last step, the refrigerant flows to the compressor, and pressure is maintained to transit its phase back to the liquid but with a higher temperature and it returns to the compressor for a new cycle.

What is Absorption Process in a Pharmaceutical Chiller & Chemical Chiller?

A thermochemical process occurs in Pharmaceutical Chiller & Chemical Chiller that use lithium bromide as an absorbent. This process occurs inside a vacuum and boils water at a low temperature.

A heat source is provided to heat the water and then uses the energy to cool down the water.

The absorption process in Pharmaceutical Chiller & Chemical Chiller makes it more efficient and increases its chilling capacity from a few tons to several tons.

Why do you Need a Pharmaceutical Chiller & Chemical Chiller for your Application?

A Pharmaceutical Chiller & Chemical Chiller is a basic need of any pharmaceutical industry and chemical production and formulation units because of their efficient working range and cooling purposes.

The chemical properties of drugs and pharmaceuticals are sensitive to temperature exposure, so processing operations are performed at a reasonable temperature range to avoid quality deterioration.

A chemical reaction occurring in chemical formulating units also requires low-temperature conditions in some processes such as low-temperature extraction, crystallization, and rapid cooling of raw materials.

What are the Advantages of Using a Pharmaceutical Chiller & Chemical Chiller for your Applications?

Pharmaceutical Chiller & Chemical Chiller has many benefits in chemical and pharmaceutical production units as they are economical and reliable solutions for cooling the processes, fluids, and equipment.

These chilling systems own large cooling capacity and lower down the temperature of the process by continuous cooling supply at precise and desirable temperature range.

The cooling system has benefits in decreasing the cost and time for temperature adjustment, which supports in reducing the production time and increasing the product quality and process reliability.

What are the Types of a Pharmaceutical Chiller & Chemical Chiller?

Four basic types of Pharmaceutical Chiller & Chemical Chiller are commonly used in chemical manufacturing industries for providing system efficiency by lowering down the process heat. These include:

Reciprocating

This type of Pharmaceutical Chiller & Chemical Chiller comes with a capacity range of 200 tons. These chilling systems use reciprocating compressors specially designed for technical support.

Absorptive

These cooling systems operate by using an absorbent called lithium bromide. Heat is generated by natural sources to boil the water and energy-driven cooling is achieved in this type of Pharmaceutical Chiller & Chemical Chiller.

Score-Driven

This type of Pharmaceutical Chiller & Chemical Chiller ranges in capacity from 100 to 300 tons that operate on special types of screw compressors that work by rotator motions and compress the refrigerant.

Centrifugal

A centrifugal operates by a non-positive displacement type compressor, which converts kinetic energy into pressure and raises the refrigerant’s temperature. The condenser works as a heat exchanger in the entire process.

What is a Screw-Driven type of Pharmaceutical Chiller & Chemical Chiller?

A screw-driven Pharmaceutical Chiller & Chemical Chiller operates on the positive displacement that operates by compressing the refrigerant using two rotating rotors, and it results in reducing the refrigerant chamber size.

The advantage of using this type is that they come in a smaller size as compared to other types of chiller and the addition of rotary motions has reduced the noise production because of no movement.

What are the Uses of Reciprocating in Pharmaceutical Chiller & Chemical Chiller?

A Pharmaceutical Chiller & Chemical Chiller is significant cooling equipment that is used in production and formulation units for cooling down the excessive heat generation by exothermic processes.

The cooling system is used in industrial sites for creating a workable temperature for operational tasks, chemical reactions in the reactors, and cooling the processing fluids.

What is the Main Role of a Compressor in a Pharmaceutical Chiller & Chemical Chiller?

A compressor works on the principle of heat removal from industrial operations. They change the transition state of the refrigerant and compress and then release the heat right away.

A compressor is a very important part of a Pharmaceutical Chiller & Chemical Chiller that has different types that operate on different principles to provide cooling capacity in a chilling system.

Each compressor varies on its cooling capacity that can be customized depending upon the process requirements and severity of the chemical processes.

What type of Condenser is used in a Pharmaceutical Chiller & Chemical Chiller?

A condenser operates by using ambient air to remove excessive heat. It converts the heated refrigerant gas back to its liquid state. In a Pharmaceutical Chiller & Chemical Chiller, a shell-and-tube type condenser is commonly used.

This type of condenser has a high efficiency that is created by heat dispersion using chilled water and calculating the effective heat transfer options. This condenser is easy to maintain as its end caps can be easily disassembled and assembled.

What are the Benefits of Using a Control System in a Pharmaceutical Chiller & Chemical Chiller?

A control system is used in a Pharmaceutical Chiller & Chemical Chiller to accurately control various factors that result in a successful cooling effect and to achieve the desired temperature.

A Control system is used to control the temperature range of +/- 1 degree Celsius to maintain a stable, safe, and reliable environment for exothermic chemical reactions and production tasks.

Digital electronic control panels control the flow rates of the cooling agent. They maintain the level of coolant to avoid any problems in the system.

A safety control panel is also used to prevent certain shutting down of the system. It has various electronics and safety devices that warn by alarms before shutting down the system completely.

Which Industrial Processes Require Pharmaceutical Chiller & Chemical Chiller?

A Pharmaceutical Chiller & Chemical Chiller is a major requirement of industrial operations such as:

• Cooling of raw materials
• Cooling of chemical process
• Chilling of process equipment
• For precise temperature control
• Low temperature for packaging
• Chilling of a processing environment
• Low temperature for storage of finished product

What is the Temperature Range of a Pharmaceutical Chiller & Chemical Chiller?

The basic aim of a Pharmaceutical Chiller & Chemical Chiller is to provide the desired temperature for cooling and chilling purposes according to the industrial requirements and needs.

The temperature of the Pharmaceutical Chiller & Chemical Chiller ranges from 122 °F to -20 °F without any technical error. The precise temperature control of +/- 1°F is also regulated in the circulating and distribution tubes.

What is the Capacity of a Pharmaceutical Chiller & Chemical Chiller?

Pharmaceutical Chiller & Chemical Chiller has a different chilling capacity which can be customized by the smaller or larger compressor. This depends upon the type of compressors that are used in a chilling system.

They have a capacity range from 10 to 400 tons depending upon the form of compressor used such as rotary compressor or screw-driven.

Many other factors affect the capacity of a cooling system such as air purification, damaged components, repaired pipelines, and leakage in the tubes and reservoir tanks.

What Factors Affect the Cooling Rate of a Pharmaceutical Chiller & Chemical Chiller?

The cooling rate is dependent upon the expansion values of a Pharmaceutical Chiller & Chemical Chiller. Two major factors play a vital role in affecting the cooling rate such as:

Expansion Valve Outlet

If the opening or outlet of expansion valves is high, then the flow rate is also high. High flow rates lead to higher temperature absorption from process fluids.

The Suction Pressure of Compressor

This is another major factor that contributes to the cooling rate of a Pharmaceutical Chiller & Chemical Chiller. Low suction pressure causes a higher retention time that leads to an enhanced heat transfer rate.

How can you Enhance the Efficiency of your Pharmaceutical Chiller & Chemical Chiller?

The efficiency of a Pharmaceutical Chiller & Chemical Chiller can be increased by maintaining some major checkpoints that include some general and major maintenance tasks.

Cleaning the tubes is an effective way to enhance system efficiency. Large chilling units have contained several miles of tubing where heat exchange occurs.

Keeping them clean is the most beneficial way to increase heat-transfer efficiency.

The efficiency of cooling equipment can also be increased by checking the leaks regularly that can form in the valves, pipes, and storage tanks. Keep the unit leak-free to enhance efficiency.

How to Analyze Refrigerant in a Pharmaceutical Chiller & Chemical Chiller?

Refrigerant is a component of a Pharmaceutical Chiller & Chemical Chiller that can be analyzed for system maintenance by several methods and testing parameters. Ensure the right concentration of refrigerant.

The right concentration and correct level of refrigerant is the foremost step of analyzing the refrigerant. You can also perform spectrometric analysis to check the quality of refrigerants.

Various chemical tests analyze a refrigerant to check its contamination that can affect the reliability of the chilling system. Annual maintenance sessions include refrigerant analysis.

What are the Customized Options for a Pharmaceutical Chiller & Chemical Chiller?

There is a huge advantage of using Pharmaceutical Chiller & Chemical Chiller that it can be customized according to the requirements of the manufacturing unit and the system capacity.

Additional features can be included and excluded as per the requirements. Specific controls, advanced electronics, and extra reservoir tanks can be customized in a cooling system.

Extra compact chilling compressors can also be customized to increase system efficiency. Specific safety control devices are also available as a custom choice for the users.

What is the Cost Range of a Pharmaceutical Chiller & Chemical Chiller?

The cost of a Pharmaceutical Chiller & Chemical Chiller depends upon its features and specifications. It can be customized according to the needs of the production unit.

Normally, a reasonable cooling system with its major components such as an evaporator, condenser, compressor, and storage tank costs between  $9000 to $20,000.

What is the Role of Pharmaceutical Chiller & Chemical Chiller in Vaccines?

A Pharmaceutical Chiller & Chemical Chiller has a wide range of uses in drugs, injections, and vaccine production and storage. In a vaccine formulation unit, this is used for storage purposes.

A vaccine contains a live microbe in a suspended state that must stay at a low temperature. If the temperature increases, there are chances of the killing of microbe. To keep the microbe alive, a vaccine is prepared and stored using the Pharmaceutical Chiller & Chemical Chiller.

A Pharmaceutical Chiller & Chemical Chiller has an important role in the storage of vaccines. Mostly they are stored at -4 ˚C to avoid any da, age to the vaccine quality and its components.

How can you Maintain your Pharmaceutical Chiller & Chemical Chiller?

Maintenance of a Pharmaceutical Chiller & Chemical Chiller is very important to increase its life span and efficient services. Some factors must be kept in mind for extended use.

• Daily Logbook

Keep a daily check on the Pharmaceutical Chiller & Chemical Chiller’s performance and efficiency. Check for the points that can cause leakage. Control the temperature, check the refrigerant level and maintain flow rates.

• Keep the Tubes Clean

Keeping the tube blockage free is a major way to increase system efficiency. The tubes are several meters in length that must be checked to avoid efficiency and reliability problems.

• Monthly Inspection

It is very necessary to inspect the unit once a month. Any leakage and breakage can be repaired in time before it causes instant shutting down of the whole system.

• Maintain Refrigerant Quality

The quality of refrigerants plays a vital role in increasing the efficiency of a cooling system. Avoid the factors that deteriorate the refrigerant quality. Try to replace the refrigerant if it is contaminated with dust particles.

What is the Efficiency of Screw Pharmaceutical Chiller & Chemical Chiller?

The efficiency of a Screw Pharmaceutical Chiller & Chemical Chiller ranges under 300 tons. The Screw Pharmaceutical Chiller & Chemical Chiller operates on positive displacement devices which compress the refrigerant.

It is in a compact form that provides an extra capacity of 40 tons if added to an already running setup. It can be added as per the requirements to enhance the system capacity.

The efficiency of a chilling system depends upon the compressor type that can be customized according to the requirements of the industry. Another factor for efficiency is the maintenance of the compressor.

What Concerns Are Mandatory while Setting Up your Pharmaceutical Chiller & Chemical Chiller?

Some factors must be observed while setting a Pharmaceutical Chiller & Chemical Chiller in the pharmaceutical manufacturing units and chemical formulating industries.

• Environment

Choose wisely whether you want to set a Pharmaceutical Chiller & Chemical Chiller indoor or outdoor. Place the cooling system according to the guideline of its user manual.

• Space

Check that enough space is available to install it along with distribution channels and reservoir tanks.

• Leakage

While setting up your Pharmaceutical Chiller & Chemical Chiller, check for all the points that can result in leakage. Check the fittings, valves, and pipelines, and reservoir tanks.

How to Monitor Air Purification and Regulation in your Pharmaceutical Chiller & Chemical Chiller?

To maintain air purification and regulation in a Pharmaceutical Chiller & Chemical Chiller, it is necessary to check the air filters of the chilling system. These filters must be changed annually for regular flow.

Neat and cleanliness of the environment also provide clean air to the chilling system that can be controlled by proper and regular cleanliness of the space where the cooling system is installed.

How can you Troubleshoot Leakage in your Pharmaceutical Chiller & Chemical Chiller?

Monitoring the leaks timely is another way to prevent serious damages to a Pharmaceutical Chiller & Chemical Chiller. The best strategy to monitor leaks is to tackle moisture accumulation.

Moisture creates corrosion and rust inside the pipelines, tubes, and storage tanks.

Try to avoid moisture accumulation in the storage tanks and vessels. If left unchecked, it can cause expensive damage to the tubes.

Moisture from acids that corrode the windings, pipes, and bearings in motor pumps. The corrosion and rust in the system components decrease the heat exchange efficiency.

How to Test Refrigerant in a Pharmaceutical Chiller & Chemical Chiller?

Refrigerant is called a coolant that can be an organic compound. It absorbs heat from the processing environment and changes its transition state. The phase transition occurs again for its reuse.

The level of refrigerant and flow rate is maintained by checking its quality. To test the refrigerant various chemical and spectrometric tests are performed on annual maintenance sessions.

How you can Determine the Power Source of your Pharmaceutical Chiller & Chemical Chiller?

There are three options available for a power source in a Pharmaceutical Chiller & Chemical Chiller. The electric motors are installed in various components that operate on different power sources.

Voltage, frequency, and phase are three specifications that are generally used in chilling systems depending on the system requirements and operational needs.

What Technologies are used in a Pharmaceutical Chiller & Chemical Chiller?

New and advanced technologies increase the system efficiency, enhance the heat exchange process, and make the chilling system reliable, decrease electricity cost other expenses.

Some of the latest technologies used in a Pharmaceutical Chiller & Chemical Chiller include:

Inverter Technology

Inverter technology is used in cooling systems because the chilling systems operate continuously on a power supply. To cut off the electricity expenses, the power supply frequency is modified in such a way that the compressor capacity is not affected.

Electric Control Panels

The electric control panels are used in a Pharmaceutical Chiller & Chemical Chiller that offers the display and control of the level of refrigerant, flow rate, compressor capacity, and temperature.

What Steps Must be Performed on Annual Maintenance for your Pharmaceutical Chiller & Chemical Chiller?

Annual maintenance is a very important part to extend the lifespan of a Pharmaceutical Chiller & Chemical Chiller. It includes some major considerations such as:

• Tubes Inspection

Check the tubes if they are corrosion-free. Likewise, check the valves, fittings, and distributional channels that can corrode because of excess moisture and result in permanent damage.

• Refrigerant Analysis

Its quality and quantity must analyze refrigerant. The quality of the refrigerant can be contaminated because of the dust particles.

It must stay dust-free because once the quality is compromised, the reliability of the chilling system is affected.

• Repairing

Each component of the system has a lifespan that once completed, the performance of that component doesn’t stay the same.

To maintain the overall performance of the system, the components must be repaired and replaced annually.

What are the Preventive Measures for a Pharmaceutical Chiller & Chemical Chiller?

Preventive measures must be checked in a Pharmaceutical Chiller & Chemical Chiller to avoid the danger of a system:

• Don’t wait for emergencies. Always check the parameters and leakages that can cause damage to the system.
• To minimize the breakdowns, go for a monthly inspection of the Pharmaceutical Chiller & Chemical Chiller. This includes cleaning the tubes, analyzing the level of refrigerant and flow rates.
• Check the factors that can cause corrosion and rust on the components of the chilling system. It can be moisture concentration or a low level of coolant.
• Repair the damaged components of the system as soon as possible.
• Maintain the frequency of power supply to cut off extra cost breakdown that can occur if the system shuts down instantly.

What are the Test Parameters for a Pharmaceutical Chiller & Chemical Chiller?

Test parameters can be used to check the efficiency of a Pharmaceutical Chiller & Chemical Chiller. These test parameters can give an estimate of the performance of the chilling system. Test parameters include:

• Load Test

Large industrial chiller is tested with full power supply load to determine the efficiency of the designed unit. It can give an estimate that how much load a Pharmaceutical Chiller & Chemical Chiller can bear.

• Calibration And Measurements

All the components and instrumentation of a Pharmaceutical Chiller & Chemical Chiller are calibrated before initiating the proper functioning of the cooling system.

• Tube Testing

Tests are performed if they are blockage-free and clean to maintain a regular flow of coolant.

Ink & Printing Chiller & Cooling System-The Ultimate FAQ Guide by TopChiller.

What is Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is a cooling machine that executes chilling effect for machines used in the printing process or ink production process working on refrigeration principle.

During the printing process or ink production process, operating machines produce a large amount of heat that is being released from the system by the Ink & Printing Chiller & Cooling System.

Waste heat released by ink or printing machines can damage different components of instruments and the quality of products. It prevents the instrument from heating harm by using an efficient heat exchanger and condenser.

Ink & Printing Chiller & Cooling System has a compact and rugged design with stainless body configuring high heat bearing capacity.

What are the Basic Components of Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System constitutes of different primary parts but the main components are

Compressor

A hermetic rotary or hermetic scroll compressor is used for compression pressure on a refrigerant that presses the refrigerant with its rotational motion consuming a lower amount of energy.

Heat Exchanger

Shell and tube or plate type heat exchanger is installed inside the Ink & Printing Chiller & Cooling System for energy-efficient and counter-current heat exchange between instrument and refrigerant.

Condenser

An Air-cooled or water-cooled condenser is used for liberating heat from the system. It enables the conversion of gaseous refrigerant again into liquid form.

Water Tank and Water Pump

Water tank for chilled water installation and water tank for forcing the liquid to produce a cooling effect.

What is the Working Principle of the Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System works on vapors compression principle. As chilled water circulates over the processing machine, discharge heat from the printing machine.

The refrigerant absorbs discharge heat from the printing machine and gets converted into a gaseous phase.

The condenser releases out heat from the refrigerant and transfers it to the compressor for compression.  Compressor enforces refrigerant to flow again inside unit with high pressure as well as in liquid phase.

The phase change is also the basic phenomenon proceeded by Ink & Printing Chiller & Cooling System to release heat from a machine.

What are the Key Features of the Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System has an assorted number of features as given below:

• Microprocessor temperature controller.
• Stainless steel coils and tank for reliable performance.
• Semi-hermetic branded compressor and evaporator.
• Adequate redundancy.
• Long service life and durability, & CE certified.
• Multiple Filters installation for adsorption.
• Energy-efficient shell & tube or plate type heat exchanger.
• Motor fans for sound absorption and heat discharge.
• Reliability in performance and Auto-dosing operational capability.
• Air-cooled/water-cooled condenser for cooling effect.

How does an Ink & Printing Chiller & Cooling System Work?

Ink & Printing Chiller & Cooling System configured a cooling effect for different printing machines by its efficient working as given below:

Step1: A specific refrigerant is installed inside the unit that is being compressed by a hermetic scroll compressor converting gaseous refrigerant into a liquid phase with a high flow rate.

Step2: Cooled refrigerant when reaches in evaporator coils, absorbs heat collected from printing or ink production machines, and gets evaporated with lower pressure.

Step3: Gaseous refrigerant moves in a condenser for dissipating heat from the system. Condenser releases out heat by air or by chilled water resulting in condensation of gaseous refrigerant into liquid form.

Step4: Condensed liquid chilled with water again moves towards compressor for recycle the whole chilling process.

What is the Basic Purpose of the Ink & Printing Chiller & Cooling System to use?

As printing and inkjet machines discharge a large amount of heat during its processing that is damaging for the instrument itself and products designed by these machines.

To maintain the quality of printing and prevent the ink from spreading on paper Ink & Printing Chiller & Cooling System is used.

it maintains the working of the machine by configuring heat-related damages and leakages with heat dissipation from the system.

To cool and dry paper used for printing and increase the production rate, Ink & Printing Chiller & Cooling System is necessary to update with your application.

How does an Ink & Printing Chiller & Cooling System Maintain the Moisture Level of Paper during Printing?

As the paper is hygroscopic having the ability to absorb or release moisture corresponding to air humidity. A proper moisture level of the paper is necessary for the regular working of the machine.

Ink & Printing Chiller & Cooling System maintains the moisture level of paper by using microprocessor temperature controller and oven-drier configuring absorption of extra heat released from the instrument and maintaining the temperature at set point.

As a result moisture level remains stable at equilibrium and prevents the instrument from different defects occurring by moisture variations as tilting of paper, paper jam, fuser temperature roller, and quality of print.

How an Ink & Printing Chiller & Cooling System Regulates the Viscosity of Printing Ink?

Ink & Printing Chiller & Cooling System maintains the viscosity of ink at set point mainly by releasing the extra heat from printing machines by using chilled water circulation.

With the increase of temperature, the viscosity of ink decreases causing spreading and smudging of print.

So, temperature regulating devices, heat-sensitive alarms, and switches installed in the Ink & Printing Chiller & Cooling System ensures the stabilized viscosity of printing ink by discharging heat from the system or cutting off the power supply in case of emergency or high temperature.

How High Temperature can affect the Working Efficiency Ink & Printing Chiller & Cooling System?

High temperature has a great impact on Ink & Printing Chiller & Cooling System. An increase in temperature from optimal values decreases the working efficiency.

Ink & Printing Chiller & Cooling System starts to consume a high amount of energy to deal with high temperature. Consistent production of temperature damages different components of the unit.

• The heat exchanging and cooling capacity of the refrigerant is also decreased.
• These negative impacts on Ink & Printing Chiller & Cooling System ultimately slow down heat discharging of printing machines and produce different defects.

What are Some Leading Advantages of Using an Ink & Printing Chiller & Cooling System?

Maintenance of Ink Viscosity

Ink & Printing Chiller & Cooling System regulates the viscosity of Ink and prevents machine rollers from defect.

Decrease Printing Costs

By eliminating extra heat from the printing machine, Ink & Printing Chiller & Cooling System has decreased the level of ink used for printing saving extra expenses for the owner.

Improvement in Quality

It increases the quality of printing products and ink used for printing configured by précised and optimal maintenance of products.

Increase in Production Rate

Ink & Printing Chiller & Cooling System speeds up the ink and printing machine performance by continuously discharging heat and increasing production.

How to Size an Ink & Printing Chiller & Cooling System for your Specific Application?

Consider Cooling Capacity

To size, an Ink & Printing Chiller & Cooling System for your application, check out how much cooling capacity is required for your application in BTU/hr or KW.

Water or Air –Cooled

Compare the Water or Air Cooled option of Ink & Printing Chiller & Cooling System according to the place where you want to install the chiller.

Electrical Configuration

Make sure to configure the power supply requirements of the Ink & Printing Chiller & Cooling System for sizing it for your application.

Reliability and Durability

Check out the warranty period and working features before selection.

Costs

Make your budget plan offered by the company and size a reliable Ink & Printing Chiller & Cooling System accordingly.

What Are Some Major Applications of the Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is used for different industrial applications related to ink production or printing process.

Digital Printing

It provides a cooling effect for digital printing machines by discharging heat from electronic files and different other components.

Newspaper and Magazines Printing

Inkjet printers or other instruments used for printing paper are being cooled by Ink & Printing Chiller & Cooling System.

Packaging Industry

To increase the products’ shelf life by regulating temperature at normal ranges, Ink & Printing Chiller & Cooling System is used to provide cooling.

 Flexing Machines

Rotating rollers are cooled down by Ink & Printing Chiller & Cooling System.

What Accurate Temperature Is Required for an Efficient Operation of your Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System works efficiently and steadily on a peculiar temperature set for the refrigerant inside the unit to flow smoothly is about 20°C to 25°C.

This accurate temperature range is set for printing chiller with 1TR to 15TR cooling capacity. These specifications make an Ink & Printing Chiller & Cooling System more precise and accurate in its printing process and quality.

How Does an Ink & Printing Chiller & Cooling System Prevents Printing Rollers from Frictional Damages?

The rotating rollers of printing machines produce a large amount of heat due to friction. This discharged heat increases the ambient temperature of the pressing room and affects the quality of ink and paper.

Ink & Printing Chiller & Cooling System provides a consistent cooling water circulation around rotating rollers and dissipates all extra heat from machine rollers.

The moisture level of the printing machine is also maintained by Ink & Printing Chiller & Cooling System to lower the frictional effects and machine rollers damages.

How to Maintain your Ink & Printing Chiller & Cooling System for Accurate Working?

The proper working of Ink & Printing Chiller & Cooling System can be maintained by following steps as given below:

Perpetuate Cleaning

Clean out the whole chiller components, coils, and tubes to remove out the dust particles or other clogging material accumulated in vessels.

Daily Log

Make sure to record the daily performance of the Ink & Printing Chiller & Cooling System to facilitate operators and mechanics for operating damages.

Check out Power Supply

Before starting Ink & Printing Chiller & Cooling System for working, check out all wires and voltages required for the machine.

Test for leaks

Check out all pipes abs tubing before installation of refrigerant.

How To Install your Ink & Printing Chiller & Cooling System?

Step1: Check out the location and set it according to your Ink & Printing Chiller & Cooling System size and type.

Step2: Place the chiller carefully with factory-mounted components on a specific location by feasible uplifting.

Step2: Checkout all piping and coils to ensure proper refrigerant flow without leakage.

Step3: Verify the power supply connection to all components of the chiller and set the required voltage required by an Ink & Printing Chiller & Cooling System.

Step4: Fill the refrigerant inside the reservoir for cooling operation.

Step5: Turn on the power supply/current circuit to start the cooling operation.

How To Troubleshoot your Ink & Printing Chiller & Cooling System?

Loose Connection or Lower Voltage

If an Ink & Printing Chiller & Cooling System has stopped working check out all wires, power connection, and voltage level .contact a technician to resolve the problem.

No Pumping /lower Flow Rate

If the unit is working slowly with little or no heat exchange during operation, checkout out water pumps and compressor. If you find fault replace them with new ones to prevent other components from damage.

No Cooling

If an Ink & Printing Chiller & Cooling System is not producing a cooling effect, make sure to examine the faults that may be due to condenser fan damage or refrigerant leakage.

To compensate for this problem, close the leaking holes of tubes and repair the condenser fan for proper working.

Daily Cleaning

Make sure daily logs and check out the whole unit before working.

Which Refrigerant is being used for Ink & Printing Chiller & Cooling System?

Refrigerant is a chemical compound that is present in either gaseous or fluid form and it can absorb heat from the air or a system.

Ink & Printing Chiller & Cooling System is installed with Freon 134a and Freon 410a refrigerant. It is an HFC refrigerant that is being installed in the replacement of R22 and R12 refrigerant.

When refrigerant is installed in Ink & Printing Chiller & Cooling System, it absorbs heat from the printing machine, gets converted into a gaseous state, and move towards the condenser for phase change.

Which Protection Devices are used for an Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is configured with different protection devices that prevent the unit from getting defaults and damages.

These protection devices are

• High/low pressure regulating protection unit.
• Overcurrent production recognizing devices.
• Multiple alarms for giving an alert in an emergency.
• Microprocessor temperature controller.
• High/low flow switches.

Which Accessory Components are Installed With Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System ensure an energy-efficient and stabilized performance by regulating the printing process at the standardized level by using different accessory components as:

• PH meter and conductivity meter installation.
• Auto-dosing unit installation.
• Water level measuring machine.
• Computer connections with chiller.
• Process pumps installation.
• Different protecting devices as temperature.
• High pressure/low pressure controlling units.
• Overcurrent production regulating devices.

How Does an Air-Cooled Ink & Printing Chiller & Cooling System be Different from Water-Cooled?

Air-Cooled

It provides a cooling effect to printing machines and ink production machines by using chilled air circulation around the condenser.

Ink & Printing Chiller & Cooling System with air-cooled condenser discharges collected heat in the environment from the target application.

Water-Cooled

It is featured with chilled water installation inside a water tank.

And it provides a cooling effect to printing machines by releasing heat from the system by using the chilled water cooling effect.

How a Compressor does Support the Cooling Operation of an Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is featured with hermetic scroll compressor or rotary compressor that plays an important role in the energy-efficient working of Ink & Printing Chiller & Cooling System.

Hermetic scroll compressor consists of two scrolling units that start to rotate when a power supply is applied configuring a distinctive compression force on refrigerant to flow inside the unit speedily and under high pressure.

The fluent flow of refrigerant make an instant performance and discharge heat from printing machines efficiently with quality credibility.

Which Material is used for the Manufacturing of Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is featured with a rugged and compact design for high durability and reliability.

Stainless steel material is used for Ink & Printing Chiller & Cooling System manufacturing.

Water tank and coils are made of stainless steel preventing the unit from corrosion damages and environmental harms.

Condenser fans are made of copper metal with aluminum coating ensuring erosion-free and sound-free performance.

How can you Increase the Working Efficiency Of your Ink & Printing Chiller & Cooling System?

Working efficiency of an Ink & Printing Chiller & Cooling System can be increased by

Keep Tubes Clean

By cleaning tubes and coils of an Ink & Printing Chiller & Cooling System to remove dust particles, the working efficiency of the unit can be increased.

Analyze Refrigerant level

Check the Refrigerant level inside the chiller before starting working and make sure to install it at the proper level.

Water Treatment

Make sure the water cleanliness and purity by using different filters to discard water waste for accurate and efficient working.

Stability of Fluid Temperature & Pressures Level

At particular ranges ensure the working efficiency of the Ink & Printing Chiller & Cooling System.

In What Way Ink & Printing Chiller & Cooling System-Level Up the Quality and Stability Of Printing?

Ink & Printing Chiller & Cooling System improves the quality and stability level of printing configured by discharging extra heat from the processing machine, ink, and paper and prevents ink from smudging.

By regulating the viscosity of ink and moisture levels, Ink & Printing Chiller & Cooling System maintains the quality of printing products.

Paper drying and curing by UV lamps or LED lamps also regulate the quality and stability of printing products.

By providing continuous chilling effect with the release of heat by the circulatory system of refrigerant printing quality remains stabilized.

What is the Function of UV Lamps and LED Lamps in Ink & Printing Chiller & Cooling System?

• Ink & Printing Chiller & Cooling System increase is featured with UV lamps or LED lamps that use ultraviolet light to hit printing surfaces.
• UV lamps react with wet ink on a printing paper and dry it, preventing ink from spreading on paper.
• When the printer spreads ink on paper at specific points, UV lamps make sure consistent cooling and drying of the ink to fix it on paper. UV lamps also provide mechanical durability and long service life to the chiller.
• UV lamps and LED lamps are also used for curing purposes providing toughness and hardening to different products designed by the polymer industry.

How a Roller Temperature Controller does Perform its Function when Featured with an Ink & Printing Chiller & Cooling System?

During operational working, the temperature of rollers in printing machines goes high and high with an increase of working speed causing poor quality of printing.

To deal with the high temperature of rollers, a highly précised roller temperature controller is being used configuring discharge of extra heat from the machine.

By liberating heat, the roller temperature controller not only prevents the printing quality of deterioration but instead also increases the stability of printing machines.

Roller temperature controller configures equal water distribution with pump motor valves for temperature regulation.

Which Features Make an Ink & Printing Chiller & Cooling System Durable and Reliable?

• Ink & Printing Chiller & Cooling System has a stainless steel water tank and compact design for working in harsh environmental conditions with high durability.
• The temperature controlling unit and other protection devices installed in Ink & Printing Chiller & Cooling System regulate temperature, pressure, and flow rate of refrigerant.

• The microprocessor temperature controller regulates the temperature of the unit to prevent the coils from rupturing and leakages.
• The total reduction in ownership costs configured by low usage of ink and power supply make Ink & Printing Chiller & Cooling System more reliable to use.

How an Ink & Printing Chiller & Cooling System Provide Cooling to Digital Printing Machines?

Digital printing machines work by directly converting the digital images, data files into printing papers, flex or canvas but using ink for printing.

Ink & Printing Chiller & Cooling System provides cooling to digital printing machines by continuously supplying chilled water circulation for heat exchange.

For digital printing machines, a UV/LED lamp is used to dry the ink. These lamps produce a large amount of heat that is being discharged by them.

Ink & Printing Chiller & Cooling System also provides dual circuit heat exchanger to provide cooling effect instantly for electron spray used for digital printing.

Why a Printing Paper is Dried by An Ink & Printing Chiller & Cooling System?

Ink & Printing Chiller & Cooling System is used for cooling purposes of printing machines. It dissipates heat from the machine, maintains moisture and viscosity of ink used for printing.

With all these things when the paper is printed by inkjet machine steadily, it is necessary to dry the paper for upgrading and maintaining the quality of print.

Ink & Printing Chiller & Cooling System uses UV lamps or LED lamps to dry a paper after printing.

It also provides a cooling effect to the heating ovens that dry the paper ink protecting from spreading and smudging of ink on paper.

What is the Role of Thermal Oxidizer when it is Installed with Ink & Printing Chiller & Cooling System?

Most of the time the ink used for printing purposes or cleaning solvents used for packaging machines have VOCs.

During machine processing, these VOCs may release into the air with many side effects on human health. To compensate for this problem a peculiar designed thermal oxidizer is installed with Ink & Printing Chiller & Cooling System.

Thermal oxidizer has a ceramic generator that collects heat that comes from the breakdown of VOCs into less toxic form and also used this heat for breakdown further VOCs.

The function of thermal oxidizer is important when VOCs are highly toxic to the environment and need to neutralize.

Which Type of Heat Exchanger is used for Heat Discharge and How it Works in Ink & Printing Chiller & Cooling System?

Shell and tube type or brazed plate heat exchanger with dual circulation is used for dissipation of heat from printing machines with a cooling effect.

Shell and tube type heat exchanger configures counter-current rotation of chilled water in surrounding tubes around printing machine fluid inside tubes configuring efficient exchange of heat.

Water pumps enforce heat exchange speedily with turbulence flow to ensure a high amount of heat exchange.

What are the Advantages of using Cooler Ink With Ink & Printing Chiller & Cooling System in the Printing Industry?

Ink & Printing Chiller & Cooling System has a large number of advantages for different printing and production-related applications as:

• Maintains the moisture level of printing machines
• Prevent printing rollers from frictional damages
• Configures low power and ink consumption by maintaining ink viscosity
• Increase production rate and quality of printing products
• Dual circuit brazed plate heat exchanger ensures efficient heat exchange
• Easy operation with lower maintenance requirements
• Operates with outstanding and unsurpassed efficiency
• Ensure the dryness of paper after printing and prevent smearing

What is an Auto-Dosing System in Ink & Printing Chiller & Cooling System?

The auto dosing system is based on an electrical instrument that is used to treat water. In some Ink & Printing Chiller & Cooling System, auto dosing system is installed.

It ensures the release of guesswork according to your application choices. In lithography printing and dampening, auto-dosing is also useful.

Auto–dosing system after its factory-mounted installation plays an important role by providing reliable chemical dosing to conventional printing.

How an Ink & Printing Chiller & Cooling System Reduces Power Consumption Costs in the Printing Industry?

Ink & Printing Chiller & Cooling System reduces the power consumption of printing machines configured by temperature controlling unit and consistent chilled water availability that ensure the stability of ink viscosity.

At the lower temperature, viscous ink gets attached to printing paper in a lower amount as compared to the less viscous ink that produces due to the high heating of machines.

So in this way, Ink & Printing Chiller & Cooling System prevents the owner from extra expenses at high usage of ink as well as expanses from extra power consumption.