TopChiller can design and manufacture all types of Ice Cream&Yogurt Chiller&Cooling System
- Cooling capacity from 3 Ton -150 Ton
- Efficient scroll and screw compressor
- Stainless steel brazed plate heat exchanger
- Hot gas bypass, weatherproof electric panel
- Air-cooled condenser & copper water lines
- Crankcase heater & single refrigeration Circuit
- Expansion valve with filter drier& sight glass
- For cooling Ice Cream&Yogurt production process
Your Professional Ice Cream & Yogurt Chiller & Cooling System Manufacturer and Supplier in China
Ice Cream& Yogurt Chiller& Cooling System is peculiarly used for ice cream and yogurt production processing to regulate temperature and cooling effect by chilled water circulation.
Ice Cream& Yogurt Chiller& Cooling System made by TopChiller consists of scroll/screw compressor, water tank, water pump, condenser, temperature controller, hot gas bypass, crankcase heater, solenoid valve, expansion valve, refrigerant tank, evaporator, power supply, and control system.
Since 1991, TopChiller Company is keenly working as a manufacturer and supplier of highly reliable Ice Cream& Yogurt Chiller& Cooling System in China with superb accuracy
By providing top class and high standard Ice Cream& Yogurt Chiller& Cooling System to the world market, TopChiller has got fabulous fame on the World map by working in China for the last twenty years of trust.
TopChiller has designed an Ice Cream& Yogurt Chiller& Cooling System providing a lot of benefits as given below:
Ice Cream& Yogurt Chiller& Cooling System makes a quiet operation without producing noise during the chilling process by using hot gas bypass and suction valves with condenser absorbing sounds generate by compressor rolling.
TopChiller designed Ice Cream& Yogurt Chiller& Cooling System ensures the best texture of ice cream and yogurt by releasing excess heat and maintains temperature for yeast activity(in yogurt production) by using cooled air to dissipate heat from the system.
Ice Cream& Yogurt Chiller& Cooling System is featured with a compact design to occupy lower space for installation configured by no supply lines and drains supporting small-scale applications.
TopChiller brand Ice Cream& Yogurt Chiller& Cooling System is configured with closed-loop water circulation that absorbs heat from the machine and efficiently releases out by chilled air circulating over condenser preventing water wastage by recycling.
Ice Cream& Yogurt Chiller &Cooling System is used in food processing applications as:
Fermentation industry, beverage industry, food manufacturing, yogurt manufacturing, ice–cream production, cheese production, and processed milk machining, etc.
Are you finding a highly trusted, energy-efficient Ice Cream& Yogurt Chiller &Cooling System with superb performance for your application?
Are you questing for a reliable manufacturing company of Ice Cream& Yogurt Chiller& Cooling System in China ensuring accuracy in performance to build up your business?
You need not look way around. TopChiller is the best preferred and reliable Company in China.
Make contact with TopChiller sales and engineers at any time if you have any query about Ice Cream& Yogurt Chiller &Cooling System selection or needing a quote.
Our team is awaiting our customer response to assist you in customizing the best chilling system for your application at reasonable costs.
- Data Sheet
- Image Gallery
- Main Parts
- Video
| Ice Cream&Yogurt Chiller&Cooling System Technical Specifications | |||||||||||||
| Items Model | AC-15AT | AC-20AD | AC-20AF | AC-25AD | AC-25AF | AC-30AD | AC-30AT | AC-40AD | AC-40AF | AC-50AD | AC-50AF | AC-60AD | |
| Cooling capacity | Kcal/h 50HZ/60HZ | 36120 | 49966 | 47988 | 58480 | 58136 | 74734 | 74922 | 98040 | 99760 | 119024 | 116960 | 144996 |
| 43344 | 59959 | 57586 | 70176 | 69763 | 89681 | 89990 | 117648 | 119712 | 142829 | 140352 | 173995 | ||
| KW 50HZ/60HZ | 42 | 58.1 | 55.8 | 68 | 67.6 | 86.9 | 87.2 | 114 | 116 | 138.4 | 136 | 168.6 | |
| 50.4 | 69.72 | 66.96 | 81.6 | 81.12 | 104.28 | 104.64 | 136.8 | 139.2 | 166.08 | 163.2 | 202.3 | ||
| Input power | KW | 17.1 | 21.73 | 22 | 25.4 | 24.8 | 33.39 | 33.1 | 44.91 | 43.3 | 57.3 | 54 | 65 |
| Max Current | A | 43.2 | 52.7 | 53.3 | 63.7 | 61.3 | 81 | 80.2 | 109 | 106 | 135.5 | 128.5 | 135 |
| Power source | 3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ) | ||||||||||||
| Refrigerant | Type | R22/R407C/134a/404A/410A | |||||||||||
| Control | Capillary / Thermostatic expansion valve | ||||||||||||
| Compressor | Type | Hermetic scroll ( piston ) | |||||||||||
| Power(KW) | 4.55×3 | 8.96×2 | 4.55×4 | 10.8×2 | 5.25×4 | 13.62×2 | 8.96×3 | 18.78×2 | 8.96×4 | 23.6×2 | 10.8×4 | 27.4×2 | |
| Condenser | Type | Efficient finned copper tube with aluminum+low noise external rotor fan | |||||||||||
| Air flow (m³/h) | 15000 | 20000 | 20000 | 25000 | 25000 | 30000 | 30000 | 40000 | 40000 | 50000 | 50000 | 60000 | |
| Air blower（KW） | 0.6×2 | 0.78×2 | 0.78×2 | 0.78×2 | 0.78×2 | 0.42×6 | 0.42×6 | 0.6×6 | 0.6×6 | 0.78×6 | 0.78×6 | 0.78×6 | |
| Evaporator | Type | SS Tank coil/ shell and tube type/Plate type heat exchanger | |||||||||||
| Chilled water (m³/h) | 7.22 | 10 | 9.6 | 11.69 | 11.62 | 14.94 | 15 | 19.6 | 19.95 | 23.8 | 23.4 | 29 | |
| 8.67 | 11.99 | 11.51 | 14.03 | 13.95 | 17.93 | 18 | 23.52 | 23.94 | 28.6 | 28.1 | 34.8 | ||
| Water tank(L) | 270 | 350 | 350 | 350 | 350 | 420 | 420 | 580 | 580 | 580 | 580 | 580 | |
| inlet/outlet pipe (inch) | 2″ | 2″ | 2″ | 2-1/2″ | 2-1/2″ | 2-1/2″ | 2-1/2″ | 3″ | 3″ | 3″ | 3″ | 3″ | |
| Water pump | Power(kw) | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 4 | 4 | 4 | 4 | 5.5 | 5.5 | 5.5 |
| Max lift(m) | 28 | 28 | 28 | 28 | 28 | 30 | 30 | 30 | 30 | 32 | 32 | 32 | |
| Max flow (m³) | 25.2 | 25.2 | 25.2 | 25.2 | 25.2 | 36 | 36 | 36 | 36 | 40 | 40 | 40 | |
| Safety devices | Compressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection | ||||||||||||
| Dimension | L（mm） | 1860 | 2020 | 2020 | 2020 | 2020 | 2200 | 2200 | 2350 | 2350 | 2600 | 2600 | 2600 |
| W（mm） | 850 | 950 | 950 | 950 | 950 | 1150 | 1150 | 1350 | 1350 | 1500 | 1500 | 1500 | |
| H（mm） | 1900 | 2000 | 2000 | 2000 | 2000 | 1980 | 1980 | 2000 | 2000 | 2100 | 2100 | 2100 | |
| Net weight（KG） | 580 | 650 | 650 | 810 | 810 | 890 | 890 | 1112 | 1112 | 1320 | 1320 | 1320 | |
| Note: The above specifications are according to the following design conditions: 1, Chilled water inlet/outlet temperature 12℃/7℃. 2, Cooling air inlet/outlet temperature 33℃/38℃. We reserve the right to modify the specification without further notice. | |||||||||||||
| Ice Cream&Yogurt Chiller&Cooling System Technical Specifications | ||||||||||||||
| Items Model | AC-0.5A | AC-1A | AC-1.5A | AC-2A | AC-2.5A | AC-3A | AC-4A | AC-5A | AC-6A | AC-8AD | AC-10AD | AC-12AD | AC-15AD | |
| Cooling capacity | Kcal/h 50HZ/60HZ | 1419 | 2451 | 3182 | 4833 | 5848 | 7181 | 9288 | 11988 | 14534 | 18576 | 23994 | 29068 | 38270 |
| 1703 | 2941 | 3784 | 5800 | 7018 | 8617 | 11146 | 14386 | 17441 | 22291 | 28793 | 34882 | 45924 | ||
| KW 50HZ/60HZ | 1.65 | 2.85 | 3.7 | 5.62 | 6.8 | 8.35 | 10.8 | 13.94 | 16.9 | 21.6 | 27.9 | 33.8 | 44.5 | |
| 1.98 | 3.42 | 4.4 | 6.74 | 8.2 | 10.02 | 12.96 | 16.73 | 20.28 | 25.92 | 33.48 | 40.56 | 53.4 | ||
| Input power | KW | 0.88 | 1.35 | 2 | 2.25 | 2.66 | 3.27 | 4.07 | 5.75 | 6.45 | 8.25 | 11.5 | 12.9 | 17.45 |
| Max Current | A | 5.4 | 8.2 | 12 | 13.6 | 6.6 | 8.2 | 10.1 | 13.8 | 15.5 | 20 | 27.9 | 31.3 | 42.4 |
| Power source | 1PH~220V/3PH~220V/380V 50HZ/60HZ | 3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ) | ||||||||||||
| Refrigerant | Type | R22/R407C/134a/404A/410A | ||||||||||||
| Control | Capillary / thermostatic expansion valve | |||||||||||||
| Compressor | Type | Hermetic Rotary | Hermetic scroll ( piston ) | |||||||||||
| Power(KW) | 0.45 | 0.89 | 1.3 | 1.73 | 2.1 | 2.7 | 3.5 | 4.55 | 5.25 | 3.5×2 | 4.55×2 | 5.25×2 | 7×2 | |
| Condenser | Type | Efficient finned copper tube with aluminum+low noise external rotor fan | ||||||||||||
| Air flow (m3/h) | 750 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 | 6000 | 8000 | 10000 | 12000 | 15000 | |
| Air blower（KW） | 0.06 | 0.09 | 0.15 | 0.15 | 0.19 | 0.14×2 | 0.14×2 | 0.19×2 | 0.19×2 | 0.25×2 | 0.45×2 | 0.45×2 | 0.6×2 | |
| Evaporator | Type | SS Tank coil / shell and tube type / Plate type heat exchanger | ||||||||||||
| Chilled water (m3/h) | 0.28 | 0.49 | 0.64 | 0.97 | 1.12 | 1.44 | 1.86 | 2.4 | 2.91 | 3.71 | 4.8 | 5.81 | 7.65 | |
| 0.34 | 0.59 | 0.76 | 1.16 | 1.4 | 1.72 | 2.23 | 2.88 | 3.49 | 4.46 | 5.76 | 7 | 9.18 | ||
| Water tank(L) | 10.6 | 18.3 | 27 | 27 | 50 | 50 | 60 | 60 | 110 | 120 | 200 | 200 | 270 | |
| Inlet/outlet pipe (inch) i | 1/2″ | 1/2″ | 1/2″ | 1/2″ | 1″ | 1″ | 1″ | 1″ | 1″ | 1-1/2″ | 2″ | 2″ | 2″ | |
| Water pump | Power (kw) | 0.37 | 0.37 | 0.37 | 0.37 | 0.37 | 0.37 | 0.37 | 0.75 | 0.75 | 0.75 | 1.5 | 1.5 | 2.2 |
| Max lift(m) | 22 | 22 | 22 | 22 | 22 | 22 | 22 | 30 | 30 | 25 | 25 | 25 | 28 | |
| Max flow (m3) | 5.4 | 5.4 | 5.4 | 5.4 | 5.4 | 5.4 | 5.4 | 8.1 | 8.1 | 8.1 | 13.5 | 13.5 | 25.2 | |
| Safety protection | Compressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection | |||||||||||||
| Dimension | L(mm) | 550 | 550 | 600 | 600 | 720 | 980 | 980 | 1150 | 1150 | 1350 | 1500 | 1500 | 1860 |
| W(mm) | 350 | 450 | 500 | 500 | 550 | 520 | 520 | 560 | 560 | 680 | 760 | 760 | 850 | |
| H(mm) | 695 | 845 | 985 | 985 | 1350 | 1170 | 1170 | 1215 | 1215 | 1530 | 1660 | 1660 | 1900 | |
| Net weight（KG） | 45 | 62 | 85 | 95 | 125 | 152 | 175 | 185 | 215 | 283 | 345 | 382 | 580 | |
| Note: The above specifications are according to the following design conditions: 1, 12℃/7℃.Chilled water inlet/outlet temperature 12℃/7℃. 2, 33℃/38℃.Cooling air inlet/outlet temperature 33℃/38℃. We reserve the right to modify the specification without further notice. | ||||||||||||||
Why TopChiller is Your Reliable Ice Cream & Yogurt Chiller and Cooling System Manufacturer and Supplier In China?
Other Product Types Related With Ice Cream&Yogurt Chiller and Cooling System
Ice Cream & Yogurt Chiller and Cooling System- The Complete FAQ Guide by TopChiller.
- What is an Ice Cream & Yogurt Chiller and Cooling System?
- What are the Basic Components of the Ice Cream & Yogurt Chiller and Cooling System?
- What is the Working Principle of Ice Cream & Yogurt Chiller and Cooling System?
- What are the Key Features of the Ice Cream & Yogurt Chiller and Cooling System?
- How Does an Ice Cream & Yogurt Chiller and Cooling System Perform its Function?
- What are Some Leading Benefits of Using an Ice Cream & Yogurt Chiller and Cooling System?
- Which Type of Condenser is used in the Ice Cream & Yogurt Chiller and Cooling System for Dissipating Heat from your Machine?
- For Which Purpose does an Ice Cream & Yogurt Chiller and Cooling System is used?
- Which Accessory Components are Installed With an Ice Cream & Yogurt Chiller and Cooling System?
- Which Material is used for the Manufacturing of Ice Cream & Yogurt Chiller and Cooling System?
- How to Install an Ice Cream & Yogurt Chiller and Cooling System?
- How to Size an Ice Cream & Yogurt Chiller and Cooling System for your Application?
- How to Maintain your Ice Cream & Yogurt Chiller and Cooling System?
- How an Ice Cream & Yogurt Chiller and Cooling System Does Prevents Yeasts from Heat Killing During Machine Processing?
- How Compressor Supports The Cooling Operation Of your Ice Cream & Yogurt Chiller and Cooling System?
- Which Specific Features of an Ice Cream & Yogurt Chiller and Cooling System Configured a Quiet Operation Inside Unit?
- Which Protection Devices are used for an Ice Cream & Yogurt Chiller and Cooling System?
- What is the Coolant for an Ice Cream & Yogurt Chiller and Cooling System for Chilling Purpose?
- Why an Ice Cream & Yogurt Chiller and Cooling System are Installed for Ice cream, Yogurt Shops, and Stores?
- How an Ice Cream & Yogurt Chiller and Cooling System Increase the Shelf Life of your Products?
- In What Way an Ice Cream & Yogurt Chiller and Cooling System Support the Elimination Of Dumping City Water?
- How an Ice Cream & Yogurt Chiller and Cooling System Increase the Productivity Rate of Yogurt and Ice-Cream?
- What Is Closed-Loop Circulation For an Ice Cream & Yogurt Chiller and Cooling System?
- Which Refrigerant is used for an Ice Cream & Yogurt Chiller and Cooling System?
- What Is the Cooling Capacity Of an Ice Cream & Yogurt Chiller and Cooling System?
- How to Troubleshoot Problems of your Ice Cream & Yogurt Chiller and Cooling System?
- How can you Increase the Working Efficiency of an Ice Cream & Yogurt Chiller and Cooling System?
- What is the Temperature Controlling Range of an Ice Cream & Yogurt Chiller and Cooling System at Which It Works Best?
- How an Ice Cream & Yogurt Chiller and Cooling System Maintain the Texture Of Ice-Cream?
- Why an Ice Cream & Yogurt Chiller and Cooling System are Installed for Self-Serve Frozen Yogurt Shops?
- What are the Applications of an Ice Cream & Yogurt Chiller and Cooling System?
What is an Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System are peculiarly designed for chilling purposes during ice-cream and yogurt production processing.
Chilled water circulation is used in the Ice Cream & Yogurt Chiller and Cooling System to regulate the temperature and cooling effect required for yogurt production.
It prevents yeasts from heat damages by maintaining the optimum temperature at which fermenting microbes work fluently without any obstruction.
Closed-loop circulation is configured inside it preventing extra water usage and reduce the cost of maintenance.
Quiet operation with little or no sound is performed by Ice Cream & Yogurt Chiller and Cooling System during yogurt production ensuring the best quality of products.
What are the Basic Components of the Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System constitute of some basic components as given below:
Scroll/Screw Compressor
Scroll or screw compressor is featured in an Ice Cream & Yogurt Chiller and Cooling System for compression pressure and force to speed up the flow of refrigerant inside chiller tubing.
Evaporator
Through a shell or plate type heat exchanger, heat is absorbed from the processing machine, evaporator changes the phase of refrigerant from liquid to gaseous state to discharge heat.
Condenser
An Air-cooled or water-cooled energy-efficient condenser is used that dissipates heat from a system configuring cooling effect.
Hot Gas Bypass Valve
It regulates the temperature inside the heat exchanger according to the attained pressure of the refrigerant.
What is the Working Principle of Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System configures cooling effect for yogurt and ice –cream production process by working on following principle:
Phase Change
A liquid coolant covert into gaseous form by absorbing heat discharge from yogurt production machines and after discharging heat again condensed in a liquid phase.
Compression
The compressor provides a compression pressure over fluid for fluent flow inside coils to absorb heat quickly.
Heat Flow
In an Ice Cream & Yogurt Chiller and Cooling System When the refrigerant flows around a heat-producing machine, heat flow from high concentration to low concentration and gets absorbed by the refrigerant.
What are the Key Features of the Ice Cream & Yogurt Chiller and Cooling System?
Key features of an Ice Cream & Yogurt Chiller and Cooling System are given below:
- Nonferrous copper piping and coils for corrosive fluids circulation.
- Air-cooled and water-cooled energy-efficient condenser.
- Branded hermetic scroll/screw compressor for efficient working.
- Thermal expansion valve, solenoid valve, filter drier, and sight glass.
- Coated Condenser coil having corrosion resistance in coastal areas.
- Stainless steel, double-wall evaporator for heat absorption.
- Propylene glycol installation as a coolant fluid.
- Closed-loop circulation of refrigerant inside it.
- Crankcase heater and hot gas bypass installation.
- Compact design, easy installation, and castors for portability.
How Does an Ice Cream & Yogurt Chiller and Cooling System Perform its Function?
The main components of an Ice Cream & Yogurt Chiller and Cooling System involve in the working as:
Step 1: Ice Cream & Yogurt Chiller and Cooling System are installed with refrigerant. The low-pressure refrigerant moves towards the evaporator where it absorbs heat collected from Yogurt-producing machines and changes its liquid phase into gas form.
Step 2: Refrigerant with the gas-phase move towards the compressor. Scroll or screw compressor configures pressure on refrigerant to flow speedily.
Step 3: High pressured refrigerant goes towards condenser that discharges heat from refrigerant through ambient air or chilled water circulation.
Step 4: By discharging heat, refrigerant condensed back into a liquid state. Expansion valves normalize pressure on refrigerant and became ready to repeat the cycle for temperature maintenance required by yogurt.
What are Some Leading Benefits of Using an Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System have assorted benefits for different food processing applications due to chilling effect and low-temperature maintenance required for yogurt and ice-cream as:
- Ice Cream & Yogurt Chiller and Cooling System ensure low power consumption.
- It discharges heat from the processing machines preventing the unit from getting any default.
- Enable the long service life of the machines that produce yogurt and ice cream.
- Provide chilling effect efficiently and configures quiet operation with little or no vibration.
- Closed-loop circulation inside the unit prevents water from waste by recirculating water again and again.
- Require lower costs of maintenance and maintenance and maintains a lower temperature for yogurt/ice cream.
Which Type of Condenser is used in the Ice Cream & Yogurt Chiller and Cooling System for Dissipating Heat from your Machine?
Both air-cooled condenser and water-cooled condenser can be used for an Ice Cream & Yogurt Chiller and Cooling System because the main purpose of both condensers is the same.
Air-Cooled Condenser dissipates the heat produced from yogurt or ice-cream-producing machines by using ambient air circulating condenser.
A Water-Cooled Condenser uses chilled water circulation around the condenser and dissipates heat from the system enabling the chiller for recycling the whole process with a cooling effect.
Water used by the water-cooled condenser is taken from an external water tank/reservoir.
For Which Purpose does an Ice Cream & Yogurt Chiller and Cooling System is used?
Cooling Effect
Ice Cream & Yogurt Chiller and Cooling System are used to cool yogurt producing machines by discharging excess heat away from the system.
Conservation of Texture and Shape
To protect the texture and taste of ice- cream and yogurt Ice Cream & Yogurt Chiller and Cooling System are installed.
Maintenance of Temperature
To maintain a lower freezing temperature, a water or glycol coolant is installed inside the unit, protecting the refrigerant from freezing with enough cooling.
Food Products Preservation
Temperature storage food products as yogurt/chocolates and ice cream are being preserved by the use of an Ice Cream & Yogurt Chiller and Cooling System.
Lowering Consumption Costs
To mitigate power consumption, water treatment, and high amount water usage costs.
Which Accessory Components are Installed With an Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System are featured with different accessory components to enhance its performance as given below:
- Crankcase heater with compressor
- Voltage and phase monitor & pressure gauges
- High pressure /low pressure regulating device
- Microprocessor temperature controller
- High/low voltage switches to the cut-off power supply
- Weatherproof electrical panel with single-point power connection
- Over-current protection and Low voltage measuring unit
- Low mixed alert, hopper agitator, and LED display
Which Material is used for the Manufacturing of Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System are manufactured with stainless steel material providing enough protection against corrosion and environmental factors.
The steel frame is coated with powder and panels are laminated with polyethylene providing a rugged and compact design.
Condenser coils and water lines of the Ice Cream & Yogurt Chiller and Cooling System are made of copper that is resistant against rust ensuring a consistent flow of fluids inside the unit.
Stainless steel evaporator configures instant heat exchange from processing machines providing a chilling effect.
How to Install an Ice Cream & Yogurt Chiller and Cooling System?
Step 1: Use exporting play woods for shipment of an Ice Cream & Yogurt Chiller and Cooling System.
Step 2: Unload the unit carefully by forklift truck feet that ensure easily unloading.
Step 3: Put it in its place of installation or next to the yogurt/ice-cream machines. Air-cooled condensers can be put on the roof depending on the place.
Step 4: Manifolds are pre-installed. So fill the tank with glycol, and attach the city water, drain lines to the unit. Plugin and start filling.
Step 5: Turn on the power supply and start working
How to Size an Ice Cream & Yogurt Chiller and Cooling System for your Application?
- First checking the cooling requirements of your application, match it with different models of an Ice Cream & Yogurt Chiller and Cooling System and select it accordingly.
- If you want to select the chiller for yogurt/ice-cream preserving stores, check the ambient temperature outside the store and size an air-cooled or water-cooled chiller accordingly.
- Measure the area and environmental conditions where you want to install an Ice Cream & Yogurt Chiller and Cooling System and select the size of the chiller accordingly.
- Consider your budget at preference to size an Ice Cream & Yogurt Chiller and Cooling System.
- To purchase a costly chiller should not be your preference but instead, you should see the requirements of your application.
How to Maintain your Ice Cream & Yogurt Chiller and Cooling System?
Data Logging
Make a record for the daily processing of the Chiller and configures the whole record within a week or month to estimate the working efficiency of each component.
Cleaning
Try to clean an Ice Cream & Yogurt Chiller and Cooling System daily before start working so that all dust particles may remove that clogs or obstructs the coiling of the unit.
Lubrication
Use a lubricant for those parts which get affected by friction as Scroll compressor rollers for proper rotation without hindrance.
How an Ice Cream & Yogurt Chiller and Cooling System Does Prevents Yeasts from Heat Killing During Machine Processing?
Ice Cream & Yogurt Chiller and Cooling System are used to execute cooling effect for yogurt and ice-cream production machines.
For yogurt production, a specific type of bacterial colonies is used that convert milk into yogurt by working at an optimum temperature.
Ice Cream & Yogurt Chiller and Cooling System use glycol or water as coolant to provide a chilling effect for yogurt production machines.
Microprocessor temperature controller regulates temperature at specific setpoints configuring consistent heat discharge from the machine and protects fermenting microbes from killing.
How Compressor Supports The Cooling Operation Of your Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System are featured with branded scroll type or screw-type compressor.
The basic purpose to use a compressor inside an Ice Cream & Yogurt Chiller and Cooling System is to attain high pressure on refrigerant to recycling the chilling process again and again until the production machine is working.
Scroll/screw compressor with crankcase heater compresses the refrigerant providing high pressure and lower volume.
With compression, the refrigerant flows speedily through coils of chiller for instant heat dissipation from ice-cream/yogurt production machines.
While crankcase heater prevents the mixing of refrigerant with compressor oil and regulates its temperature before entering the compressor.
Which Specific Features of an Ice Cream & Yogurt Chiller and Cooling System Configured a Quiet Operation Inside Unit?
Ice Cream & Yogurt Chiller and Cooling System are configured with hot gas bypass valve and a suction valve at condenser that play an important role in the quiet operation.
The hot gas bypass valve and suction valve absorb the sounds or vibrations produce during compressor works by relieving pressure on the refrigerant by providing expansion.
Temperature regulation of refrigerant according to pressure is also performed by hot gas bypass valve as it is present between the outlet of compressor and inlet of the compressor.
Which Protection Devices are used for an Ice Cream & Yogurt Chiller and Cooling System?
To prevent an Ice Cream & Yogurt Chiller and Cooling System from damages and defaults, different protection devices are featured inside the unit as
High/Low Water Flow Switches
These switches automatically shut off in case of a high water flow rate preventing the unit from damages.
Alarms with Screen Display
Alarms to notify the change, damage, or fault in any component of the unit.
High/Low Pressure-Regulating Device
It recognizes pressure and regulates at set point.
Voltage and Phase Monitor
It detects any fluctuation in voltage and cut-off power supply preventing the unit from further damages.
Digital Temperature Indicating Switches
Helps in configuring regular temperature and diagnose change that may occur and shut off the system.
What is the Coolant for an Ice Cream & Yogurt Chiller and Cooling System for Chilling Purpose?
Water or glycol is used as a coolant for an Ice Cream & Yogurt Chiller and Cooling System. To dissipate heat from the machine coolant is installed inside the unit.
Food processing machines that require low temperature for the stability and preservation of products are mostly configured with an Ice Cream & Yogurt Chiller and Cooling System having glycol as coolant.
Ice-Cream and yogurt production requires low temperature. So propylene glycol is mixed in water and installed inside the unit. Glycol acts as an anti-freezing agent protecting refrigerants from freezing.
Glycol also provides resistance against corrosion effect configuring fluency inflow rate of refrigerant.
Why an Ice Cream & Yogurt Chiller and Cooling System are Installed for Ice cream, Yogurt Shops, and Stores?
Ice Cream & Yogurt Chiller and Cooling System has a diverse number of benefits, thereby it is preferred to install for yogurt/ice-cream shops and stores as
Reduction in A/C Bills
It consumes low power due to its efficient working and prevents the owner from high billing.
Increase in Shelf –Life
Ice Cream & Yogurt Chiller and Cooling System provide chilling effect and temperature maintenance preventing yogurt from deterioration.
Prevention of Texture
To prevent the yogurt from freezing and soupy ice cream that customers don’t like to eat. So an Ice Cream & Yogurt Chiller and Cooling System must be installed for yogurt/ice-cream store.
How an Ice Cream & Yogurt Chiller and Cooling System Increase the Shelf Life of your Products?
Ice Cream & Yogurt Chiller and Cooling System increases the shelf-life of products by regulating the temperature at the set point required for the preservation of products.
By providing a consistent cooling effect, the Ice Cream & Yogurt Chiller and Cooling System prevents microbial growth that increases the deterioration in preserved products.
It uses a microprocessor temperature controller to provide specific temperatures to store or processing machines.
Glycol coolant circulation configures lower temperature for maintenance of ice cream and yogurt texture and taste.
In What Way an Ice Cream & Yogurt Chiller and Cooling System Support the Elimination Of Dumping City Water?
Yogurt machines that are used for the production of yogurt work at a lower temperature. To maintain the lower temperature different yogurt production companies wasted a large amount of water
However, the Ice Cream & Yogurt Chiller and Cooling System introduced a way to protect water high quantity from wasting configured by closed-loop circulation system.
Closed-loop circulation ensures the recirculation of water inside the unit with different water treatment filters clearing water enabling it to recycle for cooling rather than using city water.
Through automated water purification and circulation, an Ice Cream & Yogurt Chiller and Cooling System prevents the dumping of city water.
How an Ice Cream & Yogurt Chiller and Cooling System Increase the Productivity Rate of Yogurt and Ice-Cream?
Ice Cream & Yogurt Chiller and Cooling System are featured with energy-efficient compressor and microprocessor temperature controller configuring instant flow rate of refrigerant with regulated temperature.
A consistent and quick recirculation process provides optimal temperature and cooling effect for fermenting bacteria to increase their growth rate.
Fermenting enzymes/bacteria increase the production rate of yogurt and other fermentation products with the support of an Ice Cream & Yogurt Chiller and Cooling System.
What Is Closed-Loop Circulation For an Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System provide a cooling effect by using the closed-loop circulation of refrigerant around the machine.
In a closed-loop circulation, refrigerant is pumped from an external source that passes from different phases inside the chiller to transfer refrigerant to a target site.
After heat absorption from the machine, the refrigerant again moves towards the condenser through dual coils without moving outside the unit. This is called the closed-loop circulation of the Ice Cream & Yogurt Chiller and Cooling System.
Closed-loop circulation prevents water from wastage by circulating water again and again for reuse.
Which Refrigerant is used for an Ice Cream & Yogurt Chiller and Cooling System?
A refrigerant is a chemical compound that is used inside a chiller to produce a cooling effect for different applications.
R-410A is a chemical refrigerant that is installed inside an Ice Cream & Yogurt Chiller and Cooling System to absorb heat for processing machines and final dissipation outside the system.
It is an efficient refrigerant that has replaced the use of R-22 refrigerant due to its environment-friendly nature. In most commercial and industrial air-conditioning systems R-410A is used.
AC &R Safety Coalition was organized to support professionals about the working principle and chemistry of R-410A for use different chiller.
R-410A provides an instant cooling effect to yogurt or ice-production machines enhancing the production rate
What Is the Cooling Capacity Of an Ice Cream & Yogurt Chiller and Cooling System?
The cooling capacity of a chiller is the amount of heat that is released from a system collected by a refrigerant. Different models of chiller have different cooling capacities.
The Ice Cream & Yogurt Chiller and Cooling System cooling capacity range from 3 Ton to 20 Ton configuring enough heat discharge from yogurt producing machine or ice-cream stores with chilling effect.
How can you Increase the Working Efficiency of an Ice Cream & Yogurt Chiller and Cooling System?
Daily Cleaning
By ensuring the daily cleaning of all components of the chiller, the working efficiency of an Ice Cream & Yogurt Chiller and Cooling System can be increased.
Installation of Protecting Devices
Protecting devices pre-diagnose any fault or ups and down in temperature/pressure/current and prevents the unit from big loss configuring efficient working.
Distribution System Checking
By determining any leakage or hole in the piping of the chiller before working and repairing increases the working efficiency of the Ice Cream & Yogurt Chiller and Cooling System.
Replace Impaired Parts
If any component of the chiller is not working efficiently, replace it with a new one so that it may not affect the overall working of the unit.
What is the Temperature Controlling Range of an Ice Cream & Yogurt Chiller and Cooling System at Which It Works Best?
Ice Cream & Yogurt Chiller and Cooling System work effectively and more efficiently at a specific temperature that is controlled by a microprocessor temperature controller.
Yogurt and ice cream are manufactured and preserved at specific temperature ranges from 0°F to 10°F.
Ice Cream & Yogurt Chiller and Cooling System provides this cooling temperature consistently to processing machines for stabilized working and increase in production rate.
How an Ice Cream & Yogurt Chiller and Cooling System Maintain the Texture Of Ice-Cream?
By providing constant Chilling effect and temperature regulation at a set point inside the storerooms of ice cream, an Ice Cream & Yogurt Chiller and Cooling System maintain the texture of ice cream.
As Ice-cream remains stable in frozen form. Molten and soupy ice cream produced in case of temperature increase during ice-cream production or storing.
It is featured with chilled glycol and refrigerant that discharge excess heat and preserve the texture of ice cream.
Why an Ice Cream & Yogurt Chiller and Cooling System are Installed for Self-Serve Frozen Yogurt Shops?
Ice Cream & Yogurt Chiller and Cooling System are installed to cool the ice-cream/yogurt shops as it stabilizes the texture and freezing temperature of the yogurt.
Self-serve frozen yogurt is in a cup with weighed amount and appealing look for customers. Frozen yogurt is like ice cream except for a bacterial colony present in yogurt.
Customers like to eat chilled frozen yogurt that remains stabilized at freezing temperature.
To prevent the yogurt from soupy texture, increase shelf life, and preservation, the indoor temperature of the store must be cooled which is configured by the use of an Ice Cream & Yogurt Chiller and Cooling System.
What are the Applications of an Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System have a wide range of applications in the fermentation and food processing industry as:
Milk Processing
Milk preservation, milk packaging, and dry milk production industries used this chiller for temperature maintenance and cooling effect.
Cheese and Yogurt Production
Yogurt-producing machines are chilled by an Ice Cream & Yogurt Chiller and Cooling System.
Fermentation Processing
Different food products manufactured by the fermentation process are supported by an Ice Cream & Yogurt Chiller and Cooling System for the chilled environment.
Ice-Cream Production
It is used to cool an ice-cream producing machine and shops.
How to Troubleshoot Problems of your Ice Cream & Yogurt Chiller and Cooling System?
Ice Cream & Yogurt Chiller and Cooling System can face some problems during its working that can troubleshoot by
Low Voltage Supply
If your chiller stops working due to tripped circuit, the problem can be in the voltage supply. Call for a technician or experts provided by a company to troubleshoot voltage supply.
Overloading
If your chiller is dealing with a high heat load, the compressor stops working. Check out the whole problem, and use the load according to chiller capacity
Insufficient Cooling
Due to refrigerant leakage, high temperature, or clogging of filters an Ice Cream & Yogurt Chiller and Cooling System provide insufficient cooling.
Check out all wires and coils before proceeding with the chiller and call a technician if there is a big issue.