TopChiller can design and manufacture all types of food&beverage processing chillers

Food & Beverage Processing Chiller-The Ultimate FAQ Guide by TopChiller.

What is Food & Beverage Processing Chiller?

A Food & Beverage Processing Chiller is the cooling equipment specifically designed for cooling the food, fluids, beverage, and process of the production plant.

It provides constant cooling water to extract the heat.

Food grade heat exchangers are used in Food & Beverage Processing Chiller that maintain the ideal temperature for food, processing environment, and food processing equipment.

Mostly it is used in food production units, alcohol fermentation units, and beverage manufacturing industries that need continuous low temperature for a variety of processes.

What are The Advanced and Innovative Features of a Food & Beverage Processing Chiller?

Many innovative features make a Food & Beverage Processing Chiller unique and beneficial for industrial and commercial use such as:

• Screw compressors
• High-quality heat exchangers
• Energy-efficient safety controls
• DC inverter electrical devices
• Water and air-cooled chilling towers
• Cooling capacity ranges from 1 ton to 250 ton
• Temperature control range between -35℃ and +25℃

What are the Advantages of a Food & Beverage Processing Chiller for your Food Industry?

A Food & Beverage Processing Chiller provides many advantages to a food industry such as:

• It provides an ideal temperature and controlling system for the food, fluids, and beverages along with dairy products.
• Food & Beverage Processing Chiller is used to provide a cooling effect to the processing equipment and components.
• It controls bacterial and fungal growth by keeping the food and beverage at low temperatures.

How a Food & Beverage Processing Chiller Ensures Better Food Quality?

A Food & Beverage Processing Chiller ensures the best food quality in several ways.

It keeps the food and beverage at low temperatures and controls the deterioration of its ingredients.

It controls fungal and bacterial contamination by controlling the temperature range.  The storage of food at low temperatures also keeps it fresh and doesn’t let it decay.

Food & Beverage Processing Chiller keeps the temperature low of all the processing steps and prepares a high-quality finished product with good molding and packaging at a controlled temperature.

How a Food & Beverage Processing Chiller Makes your Beverage Products More Qualitative?

A Food & Beverage Processing Chiller ensures the beverage quality by preventing food-borne bacterial growth and maintaining the right moisture level and temperature range.

At low temperatures, spoilage is avoided which makes the beverage products more qualitative and gives a good flavor to the finished product with no bacterial contamination.

A Food & Beverage Processing Chiller operates at a soft freezing strategy that stores food at a low temperature of -5 ˚C which slows down the chemical reactions at this temperature and prevents any microbial contamination to the food.

Why Glycol and Water Mixture Coolant is Preferred in a Food & Beverage Processing Chiller?

Glycol and water mixture coolant is mostly preferred in Food & Beverage Processing Chiller because of its following properties:

• It has anti-freezing properties that don’t let the refrigerant freeze at low temperatures.
• Anti-corrosive in nature of the coolant prevents the components of Food & Beverage Processing Chiller from damage and leaks.
• Glycol and water mixed coolant have low freezing point than water due to which it doesn’t freeze in the pipelines and distribution channels.
• The glycol mixed with water has an effective property of improved corrosion that resists the components from rust and extends their age.
• Glycol being alcoholic lowers down the chances of fungal and mold growth in the components of Food & Beverage Processing Chiller.

What Type of Cooling is Performed by a Food & Beverage Processing Chiller?

Two types of cooling are performed by Food & Beverage Processing Chiller.

One is air-based cooling and the other type is water-based cooling that operates depending upon the type of compressor used.

The air-cooled works by circulating ambient humid air in the pipelines to cool the excessive heat generated by the process and equipment.

Water-cooled cooling is performed by circulating water as a coolant in the condenser that changes its transition state and removes extra heat.

A water-cooled chilling system is advantageous as water can be recirculated.

What Type of Additional Components can be added to a Food & Beverage Processing Chiller for Customization?

Some additional components are installed in a Food & Beverage Processing Chiller that makes it an innovative device for regulating the temperature in food industries.

These components include:

• Stainless steel body and frame
• DC inverted electric controls
• High-quality heat exchangers
• Micro-computer processers and condensers
• Non-ferrous hydraulic circuits to maintain the hygiene of the food
• Premium quality screw compressors to increase its cooling capacity

What are the Types of Food & Beverage Processing Chiller?

There are two types of Food & Beverage Processing chillers depending upon the types of coolant used in the cooling system.

Glycol Food & Beverage Processing Chiller

Propylene glycol and water-based coolants are used in this type of Food & Beverage Processing.

Chiller that acts as an anti-freezing agent and aids in achieving a lowered freezing point. It ensures food safety by storing it at low temperatures.

Potable Food & Beverage Processing Chiller

Potable Food & Beverage Processing Chiller uses a double-walled heat exchanger that supports in preventing contamination to food, beverage, and dairy products.

Water is used as a coolant in this type of cooling system.

This is considered as an ideal chilling system for medium temperature range in food processes of meat, cheese, and other dairy products.

Economically, it is also reasonable and pocket-friendly.

What are the Applications of a Food & Beverage Processing Chiller?

There are several applications of Food & Beverage Processing chillers in the food and beverage industries.

These applications include:

• Prevent the food from microbial contamination.
• For storage of food and beverages at low temperatures.
• To cool down the processing equipment in the food industries.
• To cool down the beverage liquids for processing and flavoring.
• Cooling of various food components used in manufacturing the products.
• Provide cooling in the manufacturing of yogurt, cheese, and other dairy product.
• To provide low temperature in the fermentation process of alcohol and other beverages.

How to Select Suitable Food & Beverage Processing Chiller for your Industry?

Many factors must be considered while selecting a suitable Food & Beverage Processing Chiller for your industry.

Such factors include:

• Determine the heat load before purchasing a Food & Beverage Processing Chiller
• Check the specifications of a condenser. Either it is air-cooled and water-cooled.
• Check the features of a chiller. The type of chiller must be observed and selected as per the requirements.
• Select the Food & Beverage Processing Chiller according to the temperature range that must be controlled and provided to the process.
• The type of coolant that is used must be considered while selecting Food & Beverage Processing Chiller.
• Check for the flow rate of coolant and circulating fluid in the components of the cooling system.

What is the Optimum Maintenance Practice for your Food & Beverage Processing Chiller?

Follow these optimum maintenance practices to extend the life expectancy of Food & Beverage Processing Chiller:

• Check the filter dryers for dirt and faults.
• Check the electric contacts for any short circuit.
• Clean the tubes with disinfectant or hot water routinely.
• Check the corrosion and rusting of components of the cooling system.
• Maintain the constant flow rate to avoid instant shutting down of the system.
• Inspect for any leak and damage in the pipelines of the Food & Beverage Processing Chiller.
• All the components must be inspected for refrigerant level, oil level, optimum temperature range, and leaks.

What are the Safety Guidelines for your Food & Beverage Processing Chiller?

Food & Beverage Processing Chiller requires extra safety guidelines due to its exceptional features and applications in food manufacturing and beverage industries.

• Keep the Food & Beverage Processing Chiller at a safe zone of temperature range that is between 0 ˚C and 5 ̊C.
• Check the temperature and avoid any deviation of temperature from guidelines.
• Meet the cleaning and sterilizations protocols to maintain the safety of manufactured food along with Food & Beverage Processing Chiller.
• Check the phase and frequency of electric circuits and controller devices to avoid any short-circuiting.
• Inspect the components of the Food & Beverage Processing Chiller on weekly basis to avoid any serious damage.
• Perform chemical analysis of the engine oil and refrigerant oil to avoid contamination.

What are the Practices that Reduces the Efficiency of Food & Beverage Processing Chiller?

Food & Beverage Processing Chiller requires cleaning and maintenance practices for efficient performance such as:

• Poor operating practices lead to a lowered efficiency of the cooling system.
• Deferred maintenance of components and pipelines of a Food & Beverage Processing Chiller decreases cooling system efficiency.
• No cooling tower maintenance causes issues in the performance of the Food & Beverage Processing Chiller.
• Over-loading and over-heating of the Food & Beverage Processing Chiller affect the system in several ways.
• No inspection, cleaning, and regulation of flow rates result in poor performance and early wearing out of a Food & Beverage Processing Chiller.

How to Determine Best Coolant and Flow Rate for your Food & Beverage Processing Chiller?

The best coolant and flow rate can be determined for a Food & Beverage Processing Chiller depending upon the type of condenser used.

If the condenser used is water-based, then water, glycol, or glycol mixed with water can be used.

The flow rate of coolant depends upon the cooling capacity of the Food & Beverage Processing Chiller.

A low flow rate of coolant can result in freezing coolant in the pipelines because of extra moisture levels.

If the flow rate of the coolant goes down below the set rate, check for the causes that can be because of the leakage of coolant or reduced voltage frequency.

Troubleshoot the issue and solve the problem to avoid any damage.

What are the Considerations for the Cooling Timing of a Food & Beverage Processing Chiller?

In a Food & Beverage Processing Chiller, the timing of temperature is maintained.

It is important to pass the food from chilled air for a few seconds as per the requirements of the protocol.

Manufactured food is chilled to prevent the growth of bacteria as soon as possible.

Ideally, the timing recommended for a Food & Beverage Processing Chiller is 90 minutes at a low temperature of 8 ˚C.

Timing of cooling temperature must be monitored to avoid freezing of food ingredients which can lead to deterioration of food taste and food quality.  It can be monitored using alarms and timers.

How to Keep your Food & Beverage Processing Chiller Compressor Well-Maintained?

A Food & Beverage Processing Chiller compressor can be kept well-maintained by following some major tips and tricks that work magically to increase its shelf life.

These maintenance tips include:

• Check the level of refrigerant oil in the compressor.
• Keep the coolant running in the compressor to avoid anti-freezing.
• Inspect the operations routinely to keep the compressor away from damage.
• A compressor can be well-maintained by keeping it clean and free from fungal growth.
• Inspect compressor pipes and reservoir tanks from leaks and corrosion causing factors.
• Inspect the condenser loops and coils to keep the process inflow and increase the efficiency of a Food & Beverage Processing Chiller.
• Keep a daily log of flow rates, optimum temperature, and other parameters of the compressor.

What are the Considerations for a Condenser of a Food & Beverage Processing Chiller?

A condenser is a major component of a Food & Beverage Processing Chiller that uses ambient air to cool down the extra heat generated in the process of food manufacturing and handling.

Some considerations must be checked for a condenser in a Food & Beverage Processing Chiller such as:

• Consider the constructive material of a condenser.
• Must consider the type of coolant used in the condenser before selecting.
• Notice the temperature difference of inlets and outlets of the condenser.
• Check for the number of coils used in a condenser of a Food & Beverage Processing Chiller
• The sizing of a condenser must be considered while choosing a condenser in a Food & Beverage Processing Chiller.

What Type of Temperature Sensors are used in a Food & Beverage Processing Chiller?

A temperature sensor is an electronic device that is used to measure the temperature of the environment in a Food & Beverage Processing Chiller.

Different temperature sensors are used. Thermocouples are the type of temperature sensors that are used commonly in food industries to detect overheating of the equipment due to constant and regular processing of food.

Contact and non-contact temperature sensors are widely used to monitor the temperature of the food ingredients, food processing, and processing environment in food and beverage manufacturing plants.

What are the Benefits of a Portable Food & Beverage Processing Chiller?

There are several benefits of using a Portable Food & Beverage Processing Chiller such as:

• Prevent food from spoilage.
• Can be used to cool the food ingredients from a distance.
• Portable Food & Beverage Processing Chiller can be installed where needed.
• Portable can be transported to any remote location.
• It is beneficial in using as a cooling source with food trucks and at any event in urban locations.

How to use Food & Beverage Processing Chiller Cooling Curves of Better Temperature Control?

Food & Beverage Processing Chiller is used to keep the temperature low of a food manufacturing unit by providing cool air with the help of cooling towers and recirculating the coolant in pipelines.

Food & Beverage Processing Chiller cooling curves are used to manage the temperature in a better way.

Multi-layer two-dimensional heat exchangers are used that dissipate the excessive heat generated in the process.

Cooling curves determine the fluctuations that occur when heat is removed or extra heat is generated in a Food & Beverage Processing Chiller.

A stream of cold circulating water can be used to manage the temperature.

Low maintenance plugs and food-safety heat exchangers are used as cooling curves to regulate temperature control in a wide range of food production units and packaging industries.

Why Stainless Steel Food & Beverage Processing Chiller is Preferred?

Stainless steel Food & Beverage Processing Chiller is preferred due to its composition and many other factors that make it useful in many different ways.

Non-Corrosive

Stainless steel composition in a Food & Beverage Processing Chiller has the unique property of resistance to corrosion. It does not corrode easily and make the environment not a concern.

Durability

Stainless steel has another major property of durability. Stainless steel is considered stronger that is why it is more durable and does not get damaged or leak easily. Pipelines are mostly used of stainless steel in chilling systems.

Cleaning

Stainless steel is easy to manage in a Food & Beverage Processing Chiller as it is much easier to clean after each processing cycle. They appear shiny and clean so don’t need many cleaning processes.

Why Cooling Flexibility is a Necessary Feature of a Food & Beverage Processing Chiller?

Cooling flexibility is a very important feature in a Food & Beverage Processing Chiller to regulate the chilling temperate and avoid any temperature fluctuations because of certain reasons.

Cooling flexibility is necessary to meet the high cooling demands when there is an overload on the chilling system.  It can be fulfilled in several ways such as by using cryogenic fluids.

Another way to meet the necessity of flexible cooling is by using liquefied atmospheric gases for the cooling process.  Nitrogen is mostly used for this purpose and performs better.

Flexible cooling is also provided by using several cryogenic liquids that remove any excess heat that is generated as a result of different activities of a food manufacturing process.

What is the Difference Between Central Food & Beverage Processing Chiller and Food & Beverage Processing Chiller?

A simple food & Beverage Processing Chiller consists of major components that are found in other chilling systems as well such as a compressor, condenser, evaporator, and metering device.

In a central Food & Beverage Processing Chiller, the central system is installed that has cooling towers and condensers for regulation of low temperature in the industrial and commercial food processing plants.

Central Food & Beverage Processing Chiller can be customized depending upon the requirements, and budget of the user. The cooling capacity can also be enhanced using screw compressors.

What Type of Compressor is Best for your Food & Beverage Processing Chiller?

Many types of compressors are used in Food & Beverage Processing Chiller including screw compressor, scroll compressor, and reciprocating compressor.

Cooling capacity is one of the most confusing aspects when choosing the right compressor for your Food & Beverage Processing Chiller.

The cooling capacity depends upon the temperature and pressure level which must be kept in mind.

A screw compressor is considered the best type of compressor for a food and beverage manufacturing plant as it is a rotary compressor that produces a high amount of pressure with a very low amount of gas.

A screw compressor is the most common type of compressor for a Food & Beverage Processing Chiller as it has a motor system and meshing screws for compressing the refrigerant.

How does a Food & Beverage Processing Chiller help in the Storage of Food Products?

A Food & Beverage Processing Chiller plays a vital role in the storage and preservation of food products such as cheese, yogurt, milk, meat, and other dairy products.

At low temperatures, the microbial growth is inhibited that rattans the fresh quality of the food whether it is meat or yogurt.

The storage of food at low temperatures also reduces the chemical reactions to some extent that prevent the growth of microorganisms.

Low temperature is a major factor that is maintained by Food & Beverage Processing Chiller to create the environment that is best to store the food and drinks for longer durations without compromising their quality

What are Soft Freezing, Hard Freezing, and Shock Freezing in a Food & Beverage Processing Chiller?

Three freezing options are commonly available in a Food & Beverage Processing Chiller which can be used according to the requirements and type of the food stored.

Soft Freezing

This is the type of freezing that allows the storage of food for extended periods such as for three weeks.

Its temperature range is below -5˚C that can be achieved by the chilling system.

Most meat and is stored at this temperature to prevent microbial contamination at such low temperatures.

Many other sauces can also be frozen and stored enough to scoop out portions.

Hard Freezing

This is the type of freezing in a Food & Beverage Processing Chiller that is commonly performed for thick and high-density foods such as juices, squashes, and cheese, etc.

It is generally applied to canned and bottled food in the food and beverage industry.

In this type of freezing, the chilling is performed for freezing the semi-finished products and is suitable for raw food.

Shock Freezing

This is the type of freezing that is commonly used to cool the food and beverages instantly.

In shock freezing, the food is cooled for 90 minutes at -3 ˚C and stored until further use. This process is less common in food industries.

How does a Food & Beverage Processing Chiller help in Humidity Management of the Process?

A Food & Beverage Processing Chiller supports the food industries in a variety of ways. One of the important factors is humidity management of the process of food and beverage production.

Humidity is managed in cold storage rooms in a variety of ways.

Humidity levels get increased during the summer season and cause an interruption in the food production processes and result in economic losses.

Humidity can be controlled in a Food & Beverage Processing Chiller by controlling the air flow rate.

It is achieved by ventilating the space with dry air for some time under positive pressure.

Humidity can be well managed by installing a humidifier or removing the moist product that can be a source of increased moisture level in the pipelines of the Food & Beverage Processing Chiller.

Various surface treatments such as insulation of surface, warming the surfaces with heat, and thermal fluids can also be very advantageous in managing extra humidity rates in chilling systems.

What is the Proper Cleaning Practice for your Food & Beverage Processing Chiller?

A Food & Beverage Processing Chiller can be maintained well if it is cleaned properly.

There are two proper ways of cleaning the chilling systems in the food industry. One is dry cleaning and the other is wet cleaning. Both are efficient cleaning ways in chilling systems.

Dry cleaning is performed for the food processing units that use low moisture strategies to protect the food from microbial contamination. Dry cleaning is performed with no disinfectant and air is circulated in pipelines.

Wet cleaning is another proper cleaning method that includes several steps such as pre-rinsing, washing, post-rinsing, and sanitization of surfaces that come in direct contact with food during the processing.

What is the Sizing Calculation for a Food & Beverage Processing Chiller?

Calculate the sizing of a Food & Beverage Processing Chiller by following these steps:

• To calculate the heat load, check for the material-specific heat ΔT and ΔH. Convert it into tons and don’t forget to add a safety factor that is either 10% or 20%.
• In the next step, calculate the simplified heat that is represented as MCΔT. For measuring the exact value, measure the flow rate of coolant and temperature rate of the coolant.
• In the third step, convert your results into tons of chilling capacity of a Food & Beverage Processing Chiller.

What are the Troubleshooting Guidelines for your Food & Beverage Processing Chiller?

Some of the troubleshooting guidelines that can be beneficial in a Food & Beverage Processing Chiller includes:

• If the temperature fluctuates, adjust the thermostat to the set temperature again and relocate or replace the thermostat.
• If your Food & Beverage Processing Chiller does not power up, try to improve the line voltage.
• Switch off the power and restart the refrigeration cycle. Replace the blown fuse or circuit breaker.
• If you observe any difference in the flow rate of coolant, check for any blockage or mold growth. Partially close the process valve and restart it or try to check the filter condition.
• A major problem can be insufficient cooling that occurs because of fluctuation in the line voltage. To troubleshoot this problem in a Food & Beverage Processing Chiller, check for refrigerant leaks or clogged filters.
• Check for the humidity rate. If the humidity drops below the level, clean the evaporator and replace the non-functional fans.