Your Best EDM Chiller/Wire Cutting Cooling System Manufacturer and Supplier in China
TopChiller is providing high quality and energy efficiency EDM chillers for cooling all your wire cutting machines

TopChiller can design and manufacture all types of EDM chillers&wire cutting cooling systems

  • Cooling capacity from 8KW-120KW
  • Temperature control range 7℃ to 35℃
  • Compact design,low cost and energy saving
  • Micro-computer temperature controller
  • Famous brand high-quality scroll compressor
  • High cooling efficiency heat exchangers
  • Easy installation, operation and maintenance
  • For cooling all EDM&wire cutting machines

Your Professional EDM Chiller&Wire Cutting Cooling System Manufacturer and Supplier Over 20 Years

EDM chiller and EDM cooling system are specially designed and manufactured for cooling EDM machines and wire cutting machines.

TopChiller is a professional EDM chiller/wire cutting cooling system manufacturer and supplier in China.

We are providing all types of portable water chillers and water cooling systems to the EDM & Machine Tool&Wire Cutting machines.

EDM is short for electrical discharge machining, In the micro-machining industry, EDM uses an electrode to cut, and shape materials into desired measurements.

Much boring heat will produce during this process.

You must need a water chiller or cooling system to providing a steady water cooling source to maintain a proper temperature.

By using an EDM chiller or water cooling system, will protect your EDM machine and increase production efficiency.

TopChiller offers industrial chillers that will keep your EDM running efficiently at a proper temperature.

Our EDM water chiller is used in a wide variety of industrial processes from manufacturing to biotech.

In the manufacturing industry, the EDM water chiller helps with the precise cutting of hard materials such as metal, glass, and stone. When used safely in stainless steel equipment, there are many benefits to using an EDM water chiller.

If you are looking for a high-quality water chiller or water cooling system for EDM and wire cutting machines, TopChiller is your best choice.

Please contact us to custom made the most suitable water chiller suitable for your EDM and wire cutting machine.

EDM&Wire Cutting Cooling Technical Specifications
Items                              ModelAC-0.5AAC-1AAC-1.5AAC-2AAC-2.5AAC-3AAC-4AAC-5AAC-6AAC-8ADAC-10ADAC-12ADAC-15AD
Cooling capacityKcal/h
50HZ/60HZ
1419245131824833584871819288119881453418576239942906838270
17032941378458007018861711146143861744122291287933488245924
KW
50HZ/60HZ
1.652.853.75.626.88.3510.813.9416.921.627.933.844.5
1.983.424.46.748.210.0212.9616.7320.2825.9233.4840.5653.4
 Input powerKW0.881.3522.252.663.274.075.756.458.2511.512.917.45
Max CurrentA5.48.21213.66.68.210.113.815.52027.931.342.4
Power source1PH~220V/3PH~220V/380V 50HZ/60HZ3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / thermostatic expansion valve
CompressorTypeHermetic RotaryHermetic scroll ( piston )
Power(KW)0.450.891.31.732.12.73.54.555.253.5×24.55×25.25×27×2
CondenserType Efficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m3/h)750100015002000250030004000500060008000100001200015000
Air blower(KW)0.060.090.150.150.190.14×20.14×20.19×20.19×20.25×20.45×20.45×20.6×2
EvaporatorTypeSS Tank coil / shell and tube type / Plate type heat exchanger
 Chilled water
(m3/h)
0.280.490.640.971.121.441.862.42.913.714.85.817.65
0.340.590.761.161.41.722.232.883.494.465.7679.18
Water tank(L)10.618.3272750506060110120200200270
Inlet/outlet pipe
(inch) i
1/2″1/2″1/2″1/2″1″1″1″1″1″1-1/2″2″2″2″
Water pumpPower (kw)0.370.370.370.370.370.370.370.750.750.751.51.52.2
Max lift(m)22222222222222303025252528
Max flow (m3)5.45.45.45.45.45.45.48.18.18.113.513.525.2
Safety protectionCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
Dimension L(mm)550550600600720980980115011501350150015001860
W(mm)350450500500550520520560560680760760850
H(mm)695845985985135011701170121512151530166016601900
Net weight(KG)45628595125152175185215283345382580
Note:
The above specifications are according to the following design conditions:
1, 12℃/7℃.Chilled water inlet/outlet temperature 12℃/7℃.
2, 33℃/38℃.Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.
EDM&Wire Cutting Cooling Technical Specifications
Items                               ModelAC-15ATAC-20ADAC-20AFAC-25ADAC-25AFAC-30ADAC-30ATAC-40ADAC-40AFAC-50ADAC-50AFAC-60AD
Cooling capacityKcal/h
50HZ/60HZ
361204996647988584805813674734749229804099760119024116960144996
43344599595758670176697638968189990117648119712142829140352173995
KW
50HZ/60HZ
4258.155.86867.686.987.2114116138.4136168.6
50.469.7266.9681.681.12104.28104.64136.8139.2166.08163.2202.3
Input powerKW17.121.732225.424.833.3933.144.9143.357.35465
Max CurrentA43.252.753.363.761.38180.2109106135.5128.5135
Power source3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / Thermostatic expansion valve
CompressorTypeHermetic scroll ( piston )
Power(KW)4.55×38.96×24.55×410.8×25.25×413.62×28.96×318.78×28.96×423.6×210.8×427.4×2
CondenserTypeEfficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m³/h)150002000020000250002500030000300004000040000500005000060000
Air blower(KW)0.6×20.78×20.78×20.78×20.78×20.42×60.42×60.6×60.6×60.78×60.78×60.78×6
EvaporatorTypeSS Tank coil/ shell and tube type/Plate type heat exchanger
Chilled water
(m³/h)
7.22109.611.6911.6214.941519.619.9523.823.429
8.6711.9911.5114.0313.9517.931823.5223.9428.628.134.8
Water tank(L)270350350350350420420580580580580580
 inlet/outlet pipe
(inch)
2″2″2″2-1/2″2-1/2″2-1/2″2-1/2″3″3″3″3″3″
Water pumpPower(kw)2.22.22.22.22.244445.55.55.5
Max lift(m)282828282830303030323232
Max flow (m³)25.225.225.225.225.236363636404040
Safety devicesCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
DimensionL(mm)186020202020202020202200220023502350260026002600
W(mm)8509509509509501150115013501350150015001500
H(mm)190020002000200020001980198020002000210021002100
Net weight(KG)58065065081081089089011121112132013201320
Note:
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.

Why TopChiller is Your Reliable EDM Chiller&Wire Cutting Cooling System Manufacturer and Supplier In China?

Experienced in EDM Chiller
Over 20 years rich experience of EDM Chiller&Wire Cutting Cooling System manufacturing offering a complete of EDM chiller and wire cutting cooling systems designs and models to meet your special requirements.
Full Solutions Provider
Our services including:EDM Chiller&Wire Cutting Cooling System requirement communication, analysis, designing, manufacturing, quality controller, delivery, Keep advising not just manufacturing.
Reduce Your Costs
With rich experience of making EDM Chiller&Wire Cutting Cooling System for your wire cutting applications can help to work out the correct EDM chiller suitable for your demands,our high quality EDM chillers and wire cutting cooling systems will save your costs.
Top Quality Control
We always take good care of your EDM chiller/wire cutting cooling system order from design,raw material purchasing,manufactured,testing and delivery to make sure your EDM chiller/wire cutting cooling system making process are under control.
Global Chiller Shipment
No matter which country you are from, just tell your nearest seaport or airport name, we can arrange your EDM chiller/wire cutting cooling system order at fastest shipping even can do door to door delivery.
No Worries Service
World business trips/EDM chillers/Wire cutting cooling system related exhibitions&fairs 2-3 times yearly can settle face to face meeting, 24*7*365 online service service with fast feedback.

Other Product Types Related With EDM Chiller&Wire Cutting Cooling System

EDM Chiller & Wire Cutting Cooling System-The Complete FAQ Guide by TopChiller.

What is an EDM Chiller & Wire Cutting Cooling System?

An EDM Chiller & Wire Cutting Cooling System is a system specifically designed to cool the EDM machines.

EDM is abbreviated for electrical discharge machining. It operates with the aid of electrodes and produces extra heat during the process.

An EDM Chiller & Wire Cutting Cooling is used to eliminate the excessive heat by using a steady water source to maintain low temperature and protection to the system.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What are the Basic Components of an EDM Chiller & Wire Cutting Cooling?

The basic components of an EDM Chiller & Wire Cutting Cooling are:

  • Compressor
  • Condenser
  • Evaporator
  • Expansion value
  • Power supply
  • Storage tanks
  • Pump motors
  • Safety devices

What are the Features of an EDM Chiller & Wire Cutting Cooling?

An EDM Chiller & Wire Cutting Cooling has many outstanding features which makes it a remarkable cooling system for industries that use wire cutting machines and types of equipment.

The features include:

  • SS Shell & Tube type heat exchanger
  • Broad ambient temperature range
  • Hermetically sealed rotary compressors
  • Dust filter mesh
  • High-pressure bearing compressors
  • Electronic refrigerant controls
  • RS485 connectivity

What are the Specifications of an EDM Chiller & Wire Cutting Cooling?

An EDM Chiller & Wire Cutting Cooling system has the following specifications:

  • Hermetic reciprocating compressor with HP 1
  • Air-cooled condenser with fans and ambient temperature 95 ̊F
  • Refrigerant type R134A
  • Process pump having HP 1/3 and PSI 60
  • Cooling capacity from 8kW to 120kW
  • Micro-computer temperature controller

Which Type of Refrigerant is used in EDM Chiller & Wire Cutting Cooling?

R134A is a refrigerant type that is used in an EDM Chiller & Wire Cutting Cooling.

This is an HFC refrigerant that needs polyester lubricant for working in a compressor.

Besides R134a refrigerant, we also use R407c and R410a as the refrigerant.

What is the Water Temperature of an EDM Chiller & Wire Cutting Cooling?

The water temperature of an EDM Chiller & Wire Cutting Cooling is maintained and regulated from 60 ̊F to 70 ˚F.

Water temperature is very important to be maintained for cleanliness purposes.

It is necessary to regulate the temperature range in an EDM Chiller & Wire Cutting Cooling to provide efficiency to the system.

Thermostats are available to perform this task in a chilling system.

Typically, the temperature range of an EDM Chiller & Wire Cutting Cooling lies from 7 ˚C to 35˚C.

This is maintained at this range to protect the system from overload and damage.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What is the Ambient Temperature of an EDM Chiller & Wire Cutting Cooling?

The ambient temperature of an EDM Chiller & Wire Cutting Cooling is the temperature of the equipment when it is operating.

It is normally 95 ˚F of a chilling system that is used to cool down the process.

What is the Capacity of an EDM Chiller & Wire Cutting Cooling?

The capacity of an EDM Chiller & Wire Cutting Cooling is the capacity that it uses to produce cooling for a process and cooling the equipment.

Various compressors are used to increase the capacity.

Typically, the cooling capacity of an EDM Chiller & Wire Cutting Cooling system ranges from 8kW to 120kW that can be increased by the addition of screw compressors.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What is a Portable EDM Chiller & Wire Cutting Cooling?

A Portable EDM Chiller & Wire Cutting Cooling system is the chilling device that can be used anywhere anytime.

These are the chilling systems that are used to cool the equipment and fluid to aid industries.

A portable EDM Chiller & Wire Cutting Cooling machine operates by circulating water to cool the machinery and it is moveable between industrial sites when required.

The portable type of EDM Chiller & Wire Cutting Cooling does not contain any internal pump.

What Type of Construction Material is used in an EDM Chiller & Wire Cutting Cooling?

An EDM Chiller & Wire Cutting Cooling is designed specifically keeping in mind the construction material that does not damage soon and provides longer services.

The chilling system is constructed with a stainless steel frame and structure.

It is designed for indoor installation, contains casters for ease in portability, and own standard NPT process fittings.

The cooling system contains specific composition material for longevity.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What are the Attributes of Evaporator of an EDM Chiller & Wire Cutting Cooling?

An evaporator is a major component of an EDM Chiller & Wire Cutting Cooling. It is constructed based on the requirements and the environment where it is used continuously.

It has:

  • A copper tube-in-tube.
  • Made up of stainless steel brazed plate coated with copper.
  • Stainless steel frame with nickel brazing.

Which Type of Pressure Gauges are Used in an EDM Chiller & Wire Cutting Cooling?

A pressure gauge is used in an EDM Chiller & Wire Cutting Cooling to control and regulate the pressure of circulating fluid and flow rates of the refrigerant in the chilling system.

The pressure gauges used are:

  • Refrigerant high-pressure gauge
  • Refrigerant low-pressure gauge
  • Coolant pressure gauge

What is the Advantage of Pressure Gauges in an EDM Chiller & Wire Cutting Cooling?

A pressure gauge is an instrument that is used to measure the force which is exerted on the fluid either liquid or gas that would exert in the rest state, while in circulation or moving through an area.

It is beneficial to monitor the right pressure of the fluid.

The pressure gauge monitors and controls the pressure and level to make it easy and helpful to prevent failure in daily operations.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What Kind of Heat Exchanger is used in an EDM Chiller & Wire Cutting Cooling?

A heat exchanger is used in an EDM Chiller & Wire Cutting Cooling to transfer heat between the two main fields.

The heat exchanger used comes with a sensor and EDM temperature sensor.

It senses the temperature range to protect the system by converting extra heat.

The exchanger of shell and coil type is used normally which does not clog easily and also maintains water temperature.

What are the Benefits of using an EDM Chiller & Wire Cutting Cooling for your Applications?

There are many benefits of using an EDM Chiller & Wire Cutting Cooling in the industries where laser cutting and wire cutting are common practices.

It has the following benefits:

  • Used to cool down the ambient air to lower the heat load.
  • Cool down the equipment and machinery that is used in EDM machines.
  • Circulates water to remove excessive heat from the environment where an EDM machine operates.
  • Maintains the temperature to protect the machinery from overheating.
  • Increase the process efficiency by cooling down the temperature during the process.

What are the Applications of an EDM Chiller & Wire Cutting Cooling?

An EDM Chiller & Wire Cutting Cooling has various applications in industries that use cutting machines and manufacturing units of jewelry, medical instruments, guns, and 3D printing.

In manufacturing industries, an EDM Chiller & Wire Cutting Cooling helps in the precise cutting of objects such as metal, glass, and stone by maintaining the right temperature and increase the production efficiency.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

In which Industries an EDM Chiller & Wire Cutting Chiller is Installed?

An EDM Chiller & Wire Cutting Cooling has broader applications in various industries such as:

  • Manufacturing industries
  • Steel industries
  • Metal industries
  • Printing industries
  • Firework industries
  • Biotech and medical instrument producing industries

Which Control Instruments are used in an EDM Chiller & Wire Cutting Cooling?

Some parameters are controlled and monitored in an EDM Chiller & Wire Cutting Cooling.

These parameters are controlled by special instruments including:

  • LED temperature display and control
  • Illuminated EDM Chiller on/off switch
  • Capacity control
  • Accurate control
  • Micro-computer processor control
  • Diagnostics with refrigeration control
  • Digital setpoint and control

How Temperature is Controlled in an EDM Chiller & Wire Cutting Cooling?

There are two temperature modes in an EDM Chiller & Wire Cutting Cooling that are constant temperatures and intelligent temperature control.

Both are regulated according to ambient temperature.

Thermostats are micro-computer temperature controllers which help in regulating the temperature of the cooling system and water temperature.

How does a Refrigerant Circuit Operate in an EDM Chiller & Wire Cutting Cooling?

A refrigerant circuit operates by a hermetic scroll compressor and with the aid of an air-cooled condenser with a finned tube.

The refrigerant circuit circulates the refrigerant in the distributional channels.

A stainless steel plate with copper brazing is used and the fan is used to regulate the airflow with a microprocessor that controls 50% of hot gas by filters and moisture indicators.

What Kinds of Limit Devices are used in an EDM Chiller & Wire Cutting Cooling?

Three major limit devices are used in an EDM Chiller & Wire Cutting Cooling that control the level and flow rates of refrigerant and also monitor the temperature ranges.

These include:

  • A high refrigerant pressure controller
  • The low refrigerant pressure controller
  • Instrument control circuit
EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What Electrical Options are Available for an EDM Chiller & Wire Cutting Cooling?

Electrical options are available for safety and protection devices in an EDM Chiller & Wire Cutting Cooling. Digital electronic controlling devices are used that operates on the following electrical options:

  • An electrical disconnect switch is used to check the connection.
  • The enclosed electrical pane is used of type UL 508A.

What is the Purpose of Using Thermal Expansion Valve in an EDM Chiller & Wire Cutting Cooling?

A thermal expansion valve is an important piece of equipment that is used in chilling systems to control the refrigerant released at the evaporator site.

The purpose of using an expansion valve in EDM Chiller & Wire Cutting Cooling is to control the refrigerant amount.

It controls the significant difference between the temperature of the refrigerant at the evaporator site and superheats occurring in the refrigerant because of operational activities.

Which Environment is Best for an EDM Chiller & Wire Cutting Cooling?

An EDM Chiller & Wire Cutting Cooling can be installed indoors and outdoor as per the ambient temperature.

But, it is suggested to install the cooling system outdoor as it provides ventilation and enough space.

What are the Preventive Measures for an EDM Chiller & Wire Cutting Cooling?

Preventive measures must be taken into consideration to increase the system efficiency and maintain the performance of an EDM Chiller & Wire Cutting Cooling.

These preventive measures include:

  • Look for the points that can cause leakage to avoid permanent damage.
  • Prevent low levels of the refrigerant because at a low level it can freeze at low temperature.
  • Check the quality of refrigerant from contamination and impurities as it can chock the cooling system.

Why Purchase an EDM Chiller & Wire Cutting Cooling?

The most important reason to purchase an EDM Chiller & Wire Cutting Cooling is to protect the equipment and cutting machines from damage that can occur due to overheating.

A cooling system not only protects but also increases the efficiency of the cutting equipment and instruments by maintaining the temperature at a reasonable range 24 hours a day and seven days a week.

What Concerns Must be kept in Mind while Selecting an EDM Chiller & Wire Cutting Cooling?

While choosing an EDM Chiller & Wire Cutting Cooling, it is important to select the features and specifications of the system according to the requirements and budget of the user.

Consider the following points when selecting a chilling system:

  • Check the refrigerant type.
  • Check the compressor type.
  • Select equipment with digital electronic control devices.
  • Go for the customized options available as per budget and requirements.

What is the Age of an EDM Chiller & Wire Cutting Cooling?

The age of an EDM Chiller & Wire Cutting Cooling is normally 10 to 15 years but it can be enhanced if maintained properly.

By adding and replacing the old components, the life expectancy of a chilling system can be increased easily.

How to Increase the Efficiency of your EDM Chiller & Wire Cutting Cooling?

Some maintenance tips support increasing the efficiency and performance of an EDM Chiller & Wire Cutting Cooling.

These maintenance tips include:

  • Regular Water Treatments

Try to rinse the system with hot water to keep the tubes, fittings, and reservoir tanks in the flow.

  • Clean Tubes

Keep the tubes and distributional channels clean. Use disinfectants for removing any fungal or mold growth in the tubes.

  • Refrigerant Analysis

Perform the refrigerant analysis by checking its level and maintain it. Also, change the refrigerant and engine oil if contaminated with impurities.

  • Monitor Leaks

Small leaks in the system can be the cause of major damage to the system. Daily inspect the components of the chilling system that can cause leakage.

How to Protect an EDM Chiller & Wire Cutting Cooling from damage?

To protect an EDM Chiller & Wire Cutting Cooling from damage, check for leaks.

Small leaks can cause sudden failure of the operation. Repair the leaks as soon as possible.

Check the refrigerant ambient temperature to protect the system from overload and overheat.

Refrigerant levels must be maintained to protect the system from serious damage.

Control the water temperature to maintain the chilling system at a stable temperature.

Any fluctuations in the system can cause overheating of the components and safety devices.

EDM Chiller & Wire Cutting Cooling System
EDM Chiller & Wire Cutting Cooling System

What is the Price Range of an EDM Chiller & Wire Cutting Cooling?

The price range of an EDM Chiller & Wire Cutting Cooling ranges from $12,000 to $30,000.

The best part is that the price can be managed according to the requirements using customized options.

Major components such as compressor, evaporator, and protection equipment can be customized by modifying the cooling capacity of an EDM Chiller & Wire Cutting Cooling to fit in the reasonable price range.

How to Maintain Efficiency of an EDM Chiller & Wire Cutting Cooling?

To maintain the efficiency of an EDM Chiller & Wire Cutting Cooling, follow these tips:

  • Regulate the water temperature.
  • Keep the daily logs maintained to avoid any loss.
  • Maintain the temperature of the chilling system.
  • Check the moisture concentration in the distribution channels.
  • Check refrigerant level every week and change the refrigerant when contaminated.
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