Professional Air Cooled Water Chiller Manufacturer and Supplier in China
TopChiller is supplying a full line of air cooled water chillers with cooling capacity from 0.5Ton to 480Ton to satify your cooling demands

TopChiller can design and manufacture all types of air cooled water chillers for you

  • Cooling capacity 0.5Ton to 480Ton
  • High cooling efficiency&long service time
  • Air-cooled type condenser
  • Scroll and screw-type compressor available
  • High-efficiency heat exchangers
  • Environment-friendly refrigerant charged
  • Fast delivery and 7/12 online service
  • Up to 18 months warranty time

Your Premier Air Cooled Water Chiller Manufacturer and Supplier

TopChiller is your best air cooled water chiller manufacturer and supplier in China.

Air-cooled water chiller is one kind of refrigeration machines, it absorbs heat from the process water, and the waste heat is then transferred from the cold water to the air around the air-cooled water chiller.

This type of air-cooled water chiller is generally used in applications where the additional heat it discharges is not a factor in a well-ventilated area typically outdoors or rooftop.

Air-cooled water chiller designed and manufactured by TopChiller is your reliable cooling water source for both the industrial processes and commercial applications.

All the air-cooled water chiller made at TopChiller are very popular in the international market due to the outstanding cooling performance and steady quality, there are some features and benefits of our high-quality air-cooled water chillers:

– High-performance scroll and screw compressors imported from Europe and America, with high EER value, low noise, and stable operation with energy-saving.

-The air-cooled condenser is a sleeve type, with a set of internally threaded copper tubes, with reasonable design and good heat exchange effect; the air-cooled condenser’s heat dissipation cold row is composed of warped blades and rows of copper tubes, and the secondary flanged warped blade mechanical expansion tube is used in manufacturing techniques and advanced heat exchanger production lines ensure high quality and efficiency.

-Low-noise fan motor, excellent cooling and condensation effect, stable throttling mechanism, excellent anti-rust treatment

-Free installation of a water cooling tower, easy to install and maintenance, convenient to move, suitable for areas without sufficient water source to save money and water consumption.

As a professional air cooled water chiller company over 20 years, TopChiller is offering simplicity in air chiller operation and maintenance.

Air-cooled water chillers at TopChiller company now give worldwide customers more options in choosing the right air cooled water chillers for any application needs.

Please contact our sales staff to get an instant price quotation for your air-cooled water chiller.

Air Cooled Water Chiller Technical Specifications
Items                              ModelAC-0.5AAC-1AAC-1.5AAC-2AAC-2.5AAC-3AAC-4AAC-5AAC-6AAC-8ADAC-10ADAC-12ADAC-15AD
Cooling capacityKcal/h
50HZ/60HZ
1419245131824833584871819288119881453418576239942906838270
17032941378458007018861711146143861744122291287933488245924
KW
50HZ/60HZ
1.652.853.75.626.88.3510.813.9416.921.627.933.844.5
1.983.424.46.748.210.0212.9616.7320.2825.9233.4840.5653.4
 Input powerKW0.881.3522.252.663.274.075.756.458.2511.512.917.45
Max CurrentA5.48.21213.66.68.210.113.815.52027.931.342.4
Power source1PH~220V/3PH~220V/380V 50HZ/60HZ3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / thermostatic expansion valve
CompressorTypeHermetic RotaryHermetic scroll ( piston )
Power(KW)0.450.891.31.732.12.73.54.555.253.5×24.55×25.25×27×2
CondenserType Efficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m3/h)750100015002000250030004000500060008000100001200015000
Air blower(KW)0.060.090.150.150.190.14×20.14×20.19×20.19×20.25×20.45×20.45×20.6×2
EvaporatorTypeSS Tank coil / shell and tube type / Plate type heat exchanger
 Chilled water
(m3/h)
0.280.490.640.971.121.441.862.42.913.714.85.817.65
0.340.590.761.161.41.722.232.883.494.465.7679.18
Water tank(L)10.618.3272750506060110120200200270
Inlet/outlet pipe
(inch) i
1/2″1/2″1/2″1/2″1″1″1″1″1″1-1/2″2″2″2″
Water pumpPower (kw)0.370.370.370.370.370.370.370.750.750.751.51.52.2
Max lift(m)22222222222222303025252528
Max flow (m3)5.45.45.45.45.45.45.48.18.18.113.513.525.2
Safety protectionCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
Dimension L(mm)550550600600720980980115011501350150015001860
W(mm)350450500500550520520560560680760760850
H(mm)695845985985135011701170121512151530166016601900
Net weight(KG)45628595125152175185215283345382580
Note:
The above specifications are according to the following design conditions:
1, 12℃/7℃.Chilled water inlet/outlet temperature 12℃/7℃.
2, 33℃/38℃.Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.
Air Cooled Water Chiller Technical Specifications
Items                               ModelAC-15ATAC-20ADAC-20AFAC-25ADAC-25AFAC-30ADAC-30ATAC-40ADAC-40AFAC-50ADAC-50AFAC-60AD
Cooling capacityKcal/h
50HZ/60HZ
361204996647988584805813674734749229804099760119024116960144996
43344599595758670176697638968189990117648119712142829140352173995
KW
50HZ/60HZ
4258.155.86867.686.987.2114116138.4136168.6
50.469.7266.9681.681.12104.28104.64136.8139.2166.08163.2202.3
Input powerKW17.121.732225.424.833.3933.144.9143.357.35465
Max CurrentA43.252.753.363.761.38180.2109106135.5128.5135
Power source3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / Thermostatic expansion valve
CompressorTypeHermetic scroll ( piston )
Power(KW)4.55×38.96×24.55×410.8×25.25×413.62×28.96×318.78×28.96×423.6×210.8×427.4×2
CondenserTypeEfficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m3/h)150002000020000250002500030000300004000040000500005000060000
Air blower(KW)0.6×20.78×20.78×20.78×20.78×20.42×60.42×60.6×60.6×60.78×60.78×60.78×6
EvaporatorTypeSS Tank coil/ shell and tube type/Plate type heat exchanger
Chilled water
(m3/h)
7.22109.611.6911.6214.941519.619.9523.823.429
8.6711.9911.5114.0313.9517.931823.5223.9428.628.134.8
Water tank(L)270350350350350420420580580580580580
 inlet/outlet pipe
(inch)
2″2″2″2-1/2″2-1/2″2-1/2″2-1/2″3″3″3″3″3″
Water pumpPower(kw)2.22.22.22.22.244445.55.55.5
Max lift(m)282828282830303030323232
Max flow (m3)25.225.225.225.225.236363636404040
Safety devicesCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
DimensionL(mm)186020202020202020202200220023502350260026002600
W(mm)8509509509509501150115013501350150015001500
H(mm)190020002000200020001980198020002000210021002100
Net weight(KG)58065065081081089089011121112132013201320
Note:
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.
Air Cooled Water Chiller Technical Specifications
Model                                                     ItemsTPAS-80ASHTPAS-110ASHTPAS-140ASHTPAS-160ASHTPAS-190ASHTPAS-210ASHTPAS-250ASHTPAS-290ASHTPAS-310ASHTPAS-340ASHTPAS-400ASHTPAS-430ASH
Cooling capacitykcal/h6880094600122980135020164260180600212420245100266600292400348300369800
KW80110143157191210247285310340405430
Input powerKW32.543.654.759.773.679.688.2101.2112.8123.8145155
Max CurrentA577595103125135151173191211246263
Power source3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22(R134a/R407c/R404A)
Chargekg2128354249566370778498112
ControlThermostatic expansion valve
CompressorTypeSemi-hermetic screw
PowerKW3040505567738295104115134142
Start modeY-△
Capacity control%0-33-66-1000-25-50-75-100
EvaporatorTypeShell and tube (SS plate heat exchanger)
Chilled waterm³/h13.818.924.627.032.836.142.549.053.358.470.074.0
Water pressureKPa323235384242454343434143
Pipe connectionInch3″3″3″4″4″4″4″4″5″5″6″6″
CondenserTypeAir cooled type high efficiency finned cooper tube
FanTypem³/hBig volume & low noise axil fan
PowerKW0.42×60.6×60.78×60.78×61.1×61.1×60.78×80.78×81.1×81.1×81.1×101.1×12
Air volumem³/h30000400005000060000700008000090000100000110000116000145000165000
                   Safety protection devicesInner thermostat for compressor motor, unit overload relay,high and low pressure switch, freeze protection thermostat, reverse phase protection relay, discharge gas thermostat, flow switch
DimensionLengthmm220023502600260026502650340034003800380048005800
Widthmm115013501500150019001900170017001900190019001900
Heightmm198020002100210022002200220022002200220022002200
Net weightkg110013001600190022002350255028002850295032003550
Running weightkg130015001840220025302700295032503350356036503950
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Cooling air inlet/outlet temperature 30℃/38℃.
We reserve the right to modify the specifications without further notice.
Air Cooled Water Chiller Technical Specifications
Model                                                          ItemsTPAS-160ADHTPAS-220ADHTPAS-285ADHTPAS-315ADHTPAS-380ADHTPAS-420ADHTPAS-495ADHTPAS-570ADHTPAS-620ADHTPAS-680ADHTPAS-810ADHTPAS-860ADH
Cooling capacitykcal/h137600189200245960270040328520361200424840490200533200584800696600739600
KW160220286314382420494570620680810860
Input powerKW64.786.6106.2118.8145159.2177.2207.6225.6247.6290310.4
Max CurrentA114149185205250274308358388428500533
Power Source3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22(R134a/R407c/R404A)
Chargekg21×228×235×242×249×256×263×270×277×284×298×2112×2
ControlThermostatic expansion valve
CompressorTypeSemi-hermetic screw
PowerKW30×240×250×255×267×273×282×295×2104×2115×2134×2142×2
Start modeY-△
Capacity control%0-33-66-1000-25-50-75-100
EvaporatorTypeShell and tube (SS plate heat exchanger)
Chilled waterm³/h27.537.849.15465.772.28598106.6117139.3147.9
Water pressureKPa323235384242454343434143
Pipe connectionInch4″4″4″5″6″6″6″6″8″8″8″10″
CondenserTypeAir cooled type high efficiency finned cooper tube
FanTypem³/hBig volume & low noise axil fan
PowerKW0.78×61.1×60.78×81.1×81.1×101.1×121.1×121.1×161.1×161.1×161.1×201.1×24
Air volumem³/h6000080000100000116000145000165000180000205000225000242000285000325000
Safety protection devicesInner thermostat for compressor motor, unit overload relay, high and low pressure switch, freeze protection thermostat, reverse phase protection relay, discharge gas thermostat, flow switch
DimensionLengthmm2600265034003800480058005800780078008000980011600
Widthmm150019001700190019001900220020002200220022002200
Heightmm210022002200220022002200230022502250230023502350
Net weightkg205025202980318034203730395043304650493054505850
Running weightkg236028703420369037804180438046504920536058306530
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Cooling air inlet/outlet temperature 30℃/38℃.
We reserve the right to modify the specifications without further notice.

Why TopChiller is Your Reliable Air Cooled Water Chiller Manufacturer and Supplier In China?

Experienced In Chiller
Over 20 years rich experience of air cooled water chiller manufacturing offering a complete of air cooled water chiller designs and models to meet your requirements.
Full Solutions Provider
Our services including: air cooled water chiller requirement communication, analysis, designing, manufacturing, quality controller, delivery, Keep advising not just manufacturing.
Reduce Your Costs
With rich experience of making air cooled water chillers for your industrial applications can help to work out the correct air cooled water chiller suitable for your needs,our high quality air cooled water chillers will save your costs.
Top Quality Chiller
We always take good care of your air cooled water chiller order from design,raw material purchasing,manufactured,testing and delivery to make sure all air cooled water chiller making process are under control.
Global Chiller Shipment
No matter which country you are from, just tell your nearest seaport or airport name, we can arrange your air cooled water chiller order at fastest shipping even can do door to door delivery.
No Worries Service
World business trip/ air cooled water chiller related exhibitions&fairs 2-3 times yearly can settle face to face meeting, 24*7*365 online service service with fast feedback.

Other Chiller Types Related With Air Cooled Water Chiller

Air Cooled Water Chiller: The Ultimate FAQ Guide

If you have any question about air cooled water chiller, then your answer is right here.

Whether you want to learn about the working principle, components, classification criteria or safety features – your answer is right here.

Keep reading to learn more.

What is an Air Cooled Water Chiller?

An air-cooled water chiller is a refrigeration system that cools down or lowers the industrial process water or glycol mixture’s temperature.

This versatile machine effectively absorbs the heat from the industrial water and eliminates it into the surrounding environment.

After that, you can, in turn, use the eliminated heat for other auxiliary purposes such as warming the industrial machines during winter seasons.

Take note; it is the refrigerant present in the chiller that is responsible for cooling the process water or extracts the heat from the industrial process water.

That entire process takes place in the condenser part of the chiller.

Apart from that, the chillers come in an array of modifications, most of them being compact, highly efficient, quick to install and disassemble.

Thus, they are ultimately suitable for supplemental, emergency, and temporary usage.

Air-cooled-chiller-system

 Air-cooled water chiller

Which are the Available Types of Air Cooled Water Chillers?

We can widely classify the air-cooled water chillers into three distinct groups of chillers:

  • Portable air cooled water chillers.
  • Stationary air cooled water chillers.
  • Central air cooled water chillers

● Portable Air Cooled Water Chillers

In this case, the portability refers to the basic configuration of the machine, while having little to do with the mobility aspect.

That’s so because even after installing the device, it would not move unless you disconnect it.

However, it is easier to remove and re-install the machine elsewhere in the cooling chamber.

Most importantly, a portable chiller is a configuration of the machine system that incorporates all the essential components, i.e., refrigeration circuit, pump(s), reservoir,  into a single entity/ footprint.

Above all, the portable configuration is solely suitable for cooling a single unit of process water.

If you have a few machines, you will have to buy for each a separate chiller.

In that case, the chiller uses a single control system from one point.

Still, they come in capacities ranging from 2 tons to a hundred tons.

· Stationary Air Cooled Water Chillers

The stationary type of chillers have separately interconnected pumps and reservoir/ tank in different footprints from the primary chiller.

The parts include a standalone chiller connected to the pump or the reservoir by using a piping system.

Consequently, the chiller system has distinct connections and controls for each of the separate components.

Better still, the chillers and the pumps have a solitary interconnected control system that integrates the entire operation of the chiller.

Lastly, the stationary chiller comes in a variety of capacities ranging from 2 tons onward.

· Central Air Cooled Water Chillers

The central air cooled water chiller is a particular chiller category that effectively cools numerous industrial water processes within the same plant.

In most cases, one central chiller should be capable of serving an entire floor or building.

Therefore, a central chiller is crucial whenever you need to cool process water in several machines at a uniform temperature.

Better still, it’s suitable whenever you care less about the accuracy and specificity of cooling.

Besides the reservoir, the chiller requires sets of pumps to distribute and deliver the water to the processes to guarantee its functionality.

They are as well available in both stationary and portable configurations.

Similar to the portable configuration, the central chiller also has a single point control center.

Additionally, the machines are available in varying capacities, from a minimum of 2 tons to hundreds of tons.

What are the Benefits of Air Cooled Water Chillers?

Low initial costs; the chiller system comprises an easy-to-all install package of a compressor, reservoir, and pump, which equally does not cost much.

Therefore, the machine requires little capital investment for a startup compared to the high costly water-cooled type.

Little maintenance costs; after installing and when operational, the chiller does not attract any more additional charges because they have no parts that need water treatment.

Energy-efficient; the units may incorporate electronically commutated (EC) fans that consume minimal energy.

Still, you can accumulate the expelled heat for use in heating the machine during cold seasons.

Space conscious; the preferential set-up point for the chillers is outdoors, and thus they consume little interior space.

The outdoor type is, therefore, suitable for places with space constraints.

However, you can as well install them indoors.

Easy set-up; lastly, these chillers are quick to install and easy to operate.

200Ton-Screw-Chiller-in-USA

What are the Limitations of Air Cooled Water Chillers?

Short lifespan; the air-cooled water chillers generally have shorter durability; even worse, their lifespan can be shortened by external factors, especially when installed outdoors.

High noise level; the chiller fans sometimes generate a certain noise level that may improperly conform to some environment.

Nevertheless, every chiller is unique since they use different types of fans, which produces varying levels of noise.

What are the Parts of Air Cooled Water Chillers?

Air-cooled-water-chiller

Air-cooled water chiller

The machine structure incorporates four essential components:

  • Compressor
  • Condenser
  • Evaporator
  • Expansion valve

Other auxiliary parts also include a control system, power panel, and water tank/ reservoir.

How Does Air-cooled Water Chillers Operate?

The chillers utilize a closed-loop refrigeration circuit to cool the process water.

The operation begins from the compressor compressing the refrigerant into the closed-loop, i.e., from the condenser to the expansion valve, through the evaporator, then ultimately back to the compressor.

Meanwhile, amid the flow, the expansion valve regulates the refrigerant’s quantity flowing through the loop.

After that, the evaporator expels the heat from the process water, thereby lowering its molecular temperature while increasing the refrigerant.

With the extra accumulated heat from the system, the condenser comes in handy to expel it.

At a higher temperature resulting from the heat generated by the evaporator fluid and the compressor, the refrigerant enters the condenser.

Subsequently, in the condenser, the refrigerant flows amidst a series of interconnected tubes attached to a collection of densely spaced fins.

Just nearby, a set of fans blow ambient air via the fans and over the exterior segments of the tubes, intermittently cooling the now freely flowing refrigerant inside.

The machine then expels the excess heat generated into the surrounding air.

Alternatively, you can accumulate it for use somewhere else within the facility.

Which Features Should you Consider When Buying Air Cooled Water Chiller?

The following are what you should consider:

Initially, the heat burden you have to evaluate and determine the quantity of heat that your chiller shall eliminate.

The heat burden is thus the amount of heat that the machine expells.

With the right information, you shall be on track to selecting a suitable machine.

The installation surrounding; Determine whether you have proper spacing.

You have to decide between installing it either indoors or outdoors, and lastly, evaluate the exact ambient temperature for where you shall install it.

Better still, find out whether you shall need extra accessories for your chiller.

Coolant parameters; next, you have to verify the machine’s coolant flow and pressure, then weigh them against your application.

Note that if these two specifications are much lower or higher than your expectations, then obviously, you shall underutilize it.

For clarity, you can always find the coolant parameters information embedded on the device.

Coolant temperature range; another fundamental aspect of your decision is the working temperature; you have to evaluate it if it coincides with your temperature expectations.

Again, failure to which you may bump onto a machine that least meets your expectations.

Noise; air cooled water chillers produce different degrees of noise, some much while others low.

The extent of noise depends on the compressor specifications, so make sure to recheck them.

Type of compressor; generally, you shall find three compressors, i.e., centrifugal, reciprocating, and screw-type compressors.

The reciprocating type delivers little refrigerant but at too high pressure.

Elsewhere, the centrifugal one is a popular type due to its efficiency and delivery of the refrigerant at a high flow rate compared to a reciprocating compressor of equal size.

Lastly, the screw compressor is entirely mechanical in its operations. It comprises two significant screws joined.

Ultimately, depending on your application and needs, you have to choose the best compressor type keenly.

What is the Difference Between Air Cooled Water Chiller and a Water-Cooled Water Chiller?

When evaluating between air cooled water chiller and water-cooled water chiller, you should consider the following:

Water-cooled-water-chiller

Water cooled water chiller

The difference in the Mode of Operation

The significant difference between the two lies in the manner by which they eliminate the expelled heat.

And that distinction is in the condenser operation.

As earlier indicated, air-cooled water chillers’ condensers rely upon the ambient air to cool the warm refrigerant.

The water-cooled water chillers solely use water to cool down the hot refrigerant in the condenser.

The water-cooled chillers’ condensers are usually in the framework of a tube – tube, plate type, or tube in shell heat exchangers.

They depend upon water from an external source, either a tank or another source, to cool the refrigerant.

In this case, the only difference is that the water and the refrigerant never come in touch; they, however, counter flow in various passageways inside the heat exchanger.

Note: The tubes are always in proximity to make it more efficient for heat transfer.

The cooling process entails; flowing water over the refrigerant passageways as it absorbs the heat, thereby decreasing the refrigerant’s temperature to a sustainable level.

Environmental Installation Differences

Indoor and outdoor installation; even though both the chillers are installable outdoor and indoors, the water-cooled water chillers are predominantly stationed in the rooms.

This is because they never need much space for ventilation.

Contrastingly, the air-cooled type chiller requires lots of fresh air for ventilation and thus suitable for outdoor installation or a properly ventilated indoor.

Water-cooled chillers are sustainable for use in the hot surrounding environment because it does not rely on ventilation.

And that makes it suitable for help even in crowded rooms.

You should pick a water-cooled chiller for reliance on water usage if you have proximity to a steady supply of water.

However, if you need to conserve water by eliminating water treatment and expulsion, then an air-cooled chiller is a perfect choice.

The General Costs and Expenditure

By solely relying on the initial purchase price for the two chiller types as a basis for determining the costs and expenditure is quite a bias.

Instead, an analysis of the machine’s lifelong costs is an ideal model.

If you go for indoor installation of air-cooled water chillers, you will undoubtedly incur the costs of ductworks, controls for ventilation, and fans.

Besides, due to their functional design, they may consume high energy costs.

On the flip side, water-cooled chillers have decreased initial upfront costs.

Nevertheless, they will still incur lots of operational costs since they require installing a cooling tower.

The use of a cooling tower generates additional costs for water treatment, pump operation, and fans.

Ultimately, the costs of electricity, water, and efficiency can instantly change the chiller’s lifetime costs.

30Ton-Industrial-chiller-in-Costa-Rica

How does Air-Cooled Chiller Compare to Water-Cooled Chiller?

Both the air-cooled chiller and water-cooled chiller are industrial chillers.

Besides, they cool down the industrial process fluids, mostly water.

However, they are distinct in terms of operation, convenience, costs, and performance, as prior indicated.

What is the Air Cooled Water Chiller Load?

The air cooled water chiller load refers to the optimum rate at which the machine reduces the water temperature or eliminates the heat present in the process water to a preferred temperature range.

The air-cooled water chiller load unit is the Ton of Refrigeration (TR).

A few critical factors may affect the chiller load.

They include:

  • Chiller’s internal equipment
  • Surrounding weather conditions
  • The capacity of the process water
  • The volume of the cooling compartment
  • Base temperature of the process water

How much does Air-Cooled Water Chiller Cost?

Generally, the prices of air-cooled water chillers are reasonable, cost-based, and affordable.

However, the prices hinge on quite a few essential parameters, including

  • Your specifications
  • customized requirements if any
  • Price terms such as EXW, FOB, CIF, C&F, Door to Door
  • Shipping methods such as sea shipment, air shipping, amongst others.

What Should you Consider when Installing Air Cooled Water Chillers?

Indoor area installation; if you need to install the chiller indoors, you have to ensure the room’s proper ventilation.

The site must have a constant supply of fresh air to enhance a suitable surrounding temperature within the space.

Outdoor area installation; air-cooled water chillers blend well with the outdoor arena since there is plenty of fresh air within the space.

In this case, the expelled heat dissipates into the ambient air.

However, you will have to ensure proper set-up of electrical connections for outdoor installation depending on the environmental conditions.

The temperature of the surrounding; the chiller requires a proper supply of fresh air, thus you always have to ensure adequate provision for ventilation.

Clearance; the recommended distance around the chiller should be at least three feet to accord you space for routine services and provide space for ventilating the condenser.

For overhead clearance, you can always offer an unlimited range of areas.

Proximity to the process; the chiller should always be closer to the process.

Though certain variables may affect the distance, such as the type of piping and diameter, the highest flow rate, and the kind of fluid.

Better still, you may increase the space depending on your application by modifying the chiller system and distribution.

What are the Specifications of Air Cooled Water Chillers?

The cooling capacity: The chiller can extract heat from the process water, which is the cooling capacity.

The cooling capacity’s unit is Kilowatts, Tons of Refrigeration (TR).

The fluid discharge; this is the required temperature for the release of the liquid discharge.

It indicates the quantity of the absorbed heat by the entire chiller operation process.

Process flow; refers to the flow capacity of the pump.

Process pressure; the accumulated stress of the pump.

Compressor motor horsepower; the units for measuring the horsepower are Kilowatts, horsepower, or megawatts.

Reservoir capacity; the reservoir’s capacity that holds the liquid has the units in a gallon.

Power source; includes the specifications for the voltage, phase, and frequency.

Industrial applications, generally air-cooled water chillers, are applicable in pharmaceutical, laboratory, food, electronics, and power generation.

Installation; you can install the air-cooled water chillers in both indoor and outdoor arena to maintain the minimum requirements.

For detailed information about the air-cooled water chillers’ specifications, you should always consult your technical manual or product manual as a rule of thumb.

Can you Mount Air Cooled Water Chillers on the Roof?

You can always install the air-cooled chillers on well-engineered weight-bearing roofs.

Most importantly, you have to work with a verified company for this venture.

That is, by providing them with details, including chiller dimensions, both empty and full weights, electrical, and lastly, fluid connection points.

How Far Should You Install Air Cooled Water Chiller From the Process?

The chiller should be closer to the process; usually, a distance of approximately fifty feet will do.

How Long Should an Air-Cooled Chiller Operate?

Air-cooled-water-chiller

 Air cooled water chiller

Air-cooled chillers can operate continuously without any hitch; however, you can stop the operation by turning the system off at the end of every shift.

Even so, you should always keep the disconnects on to maintain the re-energization of the compressor heaters.

Above all, switch off the chiller when not in use to cut down energy use and consumption.

Are Air Cooled Water Chillers Automated?

Yes, air-cooled water chillers are automatic.

The machine provides automatic start, stop operation, and protection sequences.

Besides, the device may make use of a microprocessor control prompt.

How do You Test the Quality of an Air-Cooled Chiller?

After the completion of manufacturing, the chiller passes through a mandatory quality certification protocol.

You have to test each chiller for proper operations of the entire functions, controls, and safety accessories.

Only After guaranteeing that all the machine parts are leak-free, operationally, and mechanically stable, that’s when you can send it for delivery and shipping.

Which Controls do Air Cooled Water Chillers Use?

The standard controls include:

Firstly – The General controls; provide automatic start, stop, operational and protection functions.

Secondly – Microprocessor control, which does more in-depth functions such as monitoring safety points.

This is inclusive of withstanding temperatures and electrical issues which may cause mechanical failure when not functional.

It also monitors all the data points, which might cause operational faults if no prompt corrective measure is in place.

A specific example is a too low chilled water or low refrigerant temperature, which may freeze in the evaporator tubes’ interior and exterior sections.

Finally, it monitors the general chiller points to ensure proper performance and viable refrigerant containment.

What are the Applications of the Air Cooled Water Chillers?

You can use air-cooled water chillers across numerous industrial and manufacturing plants, including medical, laboratory, pharmaceutical, food, injection, molding, and brewery.

What Determines the Operational Costs of Air-cooled Water Chillers?

The precise location of the chiller has a direct impact on its operational costs.

So ultimately, the choice of installing the machine either indoor or outdoor should reflect on its incurring operational expenses.

Specifically, for indoor installation, you shall incur the expenses of installing fans to regulate and maintain proper air temperature within the room.

Consequently, the fans are high energy consumers and thus may increase your costs on energy.

However, the operational costs will be meager for outdoor installation since there would be a steady supply of fresh air, thus offering little to no fans.

How do You Increase the Efficiency of an Air Cooled Water Chiller?

Below are a few measures you can undertake to increase the chiller efficiency:

Routine maintenance; always conduct scheduled maintenance of your chiller by considering inspecting and cleaning the condenser coils.

Besides, maintaining a refrigerant charge is crucial.

Applying predictive maintenance; by using Artificial Intelligence through the deployment of the Internet of Things, you will save many potential mechanical failures that can be catastrophic to your machine.

With the IoT and AI, you can access an in-depth analysis of your system operation more than the visual inspection.

Optimization; when you do a holistic optimization of your entire chiller system, you will get to access and evaluate your chiller performance against your expectation.

Thanks to the IoT and AI, you will have access to the necessary data to improve the system.

What Determines the Service Lifespan of the Air Cooled Water Chiller?

The service lifespan of the chiller significantly depends on the nature of the surrounding environment.

For an outdoor installation, the chiller would be subject to numerous environmental factors that may shorten its lifespan.

So, therefore, always assess the environment and try to eliminate or prevent potential hazards to the chiller.

Does an Air-Cooled Chiller Require a Cooling Tower?

The air chiller does not necessarily require the services of the cooling tower; instead, they make use of the fans to dissipate the heat into the ambient air.

What is a Chiller Set Point?

The chiller set point is the ideal temperature at which the machine operates.

Most manufacturers recommend a set point of approximately 48◦ F and above.

How do You Determine Air Cooled Water Chiller Cooling Capacity?

You can determine the chiller’s cooling capacity by arithmetically calculating it out or instead engaging your manufacturer for assistance.

To ease your struggle, you should consider applying the following formula.

Cooling Capacity = Rate of Flow x Fluid density x Fluid specific heat x Constant x ΔT°

What is Vapor Compression Chiller Technology?

Vapor compression chiller technology is a technique whereby a special liquid known as a refrigerant undergoes phase changes to cool down the target liquid/ medium.

Specifically, the technology utilizes a refrigerant which absorbs and expels heat from a medium that needs cooling.

Subsequently, the refrigerant ejects the heat elsewhere.

Initially, the refrigerant is at a saturated vapor phase but ultimately condenses to a watery liquid after undergoing the compressor system’s sets, hence the name vapor compression.

What are the Common Chiller Problems and Solutions?

Air-cooled-water-chiller-flow-diagram

Air-cooled water chiller flow diagram

1. No Cooling/ Refrigeration

I. Cause: Leakage of the refrigerant

Solution: lookout for any potential leaks and rectify the

II. Cause: A broken compressor.

Solution: verify the working current of the compressor; if it is abnormal, then consider replacing the compressor.

III. Cause: Broken motherboard.

Solution: exchange the board with an operational one.

IV. Cause: Overload

Solution: replace the chiller with a larger one that can provide the necessary temperature.

2. Low Voltage Error

I. Cause: leaking of the refrigerant

Solution; confirm if any leaks and rectify them.

II. Cause: broken pressure regulator

Solution: try resetting the pressure controller if not possible, then replace it.

III. Reason: broken computer board

Solution; replace the computer board.

IV. Cause: blocked filter

Solution: replace the filter

3. High Voltage Alarm

Solution: cut off the electricity supply and turn off the machine.

Test the pressure controller and the computer board to see whether there is an issue.

If the problem persists, then try replacing the computer board or the pressure controller.

Which Safety Features Should Air-Cooled Water Chillers Have?

The chiller’s safety features not only enhance the performance of the machine but also promote user safety.

Some of the standard safety features and devices of air-cooled chillers include

  • Fuses in power circuits
  • Thermal overloads on the compressor, fan’s, and pump’s motors.
  • Anti-freeze thermostats
  • Low and high-pressure switches on refrigeration compressor
  • Flow switches/ valves in chilled water lines
  • Low refrigerant alarms
  • Fire alarms
  • Compressor oil level, sight glasses, and alarms
  • Safety valves

Clearly, there are many factors you should consider when buying an air-cooled water chiller.

At TopChiller, we give you the best air-cooled water chillers for the specific needs of your applications.

For any questions or inquiries, contact us now.

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